Electronic Industry Solutions
72Pages

Electronic Industry Solutions

Industry 4.0 Industry 4.0, IoT, and IIoT What Does IIoT Mean For Factories? The technologies of Industry 4.0 make data readily available and automate the communication between industrial automation equipment and systems. This enables predictive analysis for machines as well as process optimization across the factory floor. Visibility and Remote Access Increase Efficiency In order to ensure efficient processes throughout the factory, machine operators must quickly and easily determine the status of machines. The greater the visibility, the easier it is to identify and resolve problems and...

Lorem ipsum dolor sit amet 5 Advantages of IO-Link 1. Standardized and Reduced Wiring IO-Link devices do not require any special or complicated wiring, but can be connected using the same cost-effective standard unshielded 3-wire cables as conventional discrete I/O. In addition, IO-Link also eliminates the need for analog sensors and reduces the variety of cord sets required for sensors, which saves inventory costs. IO-Link also supports a master-slave configuration with passive connection points, which further reduces wiring requirements. 2. Increased Data Availability Access to...

Lithium Ion Battery Production From precise edge guiding and roll diameter monitoring to glue and tape detection, lithium ion battery production processes require a variety of presence detection, measurement, and inspection solutions to ensure quality control within tight tolerances. Banner Engineering offers an extensive portfolio of fiber optic sensors, photoelectric and laser measurement sensors, and machine vision products for reliable error-proofing in this industry.

Tape Detection Challenge • Detect tape used to identify damaged film • Low optical contrast between tape and film • High speed processing: 1.5 meters per second • Hard-to-access deployment area with very limited space Featured Solution • DF-G2 Series High-Speed Fiber Optic Amplifier and plastic fiber optic sensors Key Features • White, green, blue, and infrared LED sensing • Best-in-class response speeds: up to 10 |js • Very small, very flexible fiber optic sensors • lO-Link models available Key Benefits • Detect low-contrast, multicolored, reflective, and other difficult targets • Reliable...

Glue Detection Challenge • Verify presence and consistency of adhesive on the outer casing of a battery • Crowded production area with limited deployment space • Frequent product changeover Featured Solution • iVu Series Image Sensor Key Features • All-in-one solution with camera, controller, lens, and light included in one package • PC, remote or integrated touchscreen operation • EtherNet/IP™, Modbus/TCP, PROFINET®, PCCC and Serial RS-232 communication • Full runtime editing capability Key Benefits • Simplifies installation and eliminates the expense of purchasing additional components •...

Presence of Liquid Challenge • Detect presence of liquid at a collection site • Potential exposure to oil and chemicals • Below ground deployment area • Provide indication if sensor is non-functional Key Features • Small, flexible and chemically resistant fiber optics • High-performance sensing for low-contrast application • I ntuitive user interface and easy-to-read dual digital display Liquid Detection in a Tube Challenge • Detect the presence of liquid in a tube • Low optical contrast between the tube and liquid • Multiple inspection points in hard-to-access areas Key Features •...

Film Slicing Machine Safety Monitoring see page 46 Challenge • Safeguard multiple safety devices • Complex logic and multiple safety scenarios • Communicate with HMI to display machine status Featured Solution XS26 Series expandable safety controllers with Ethernet Other Solutions SC26 Series safety controllers SC10 Key Features • Powerful software offering intuitive icon-based, drag-and-drop operation • Base controller with 26 inputs and two dualchannel safety outputs supports up to eight expansion I/O modules • Can be configured for virtual non-safety status outputs and virtual non-safety...

Printed circuit board (PCB) manufacturing lines include several types of equipment and conveyors that all can benefit from the broad product offering provided by Banner Engineering. From presence detection in high temperatures to ultra-precise measurements to machine safety, Banner Engineering has solutions to critical challenges for PCB and IC chip production lines.

Solar Wafer Detection Challenge Featured Solution • Detect the presence/absence of a solar wafer Q4X Series Laser Distance • Low reflectivity from light absorbing material Sensor • Minimize interference with processes Key Benefits • Reliably detects across a variety of target colors, materials, and surfaces • No reflector required for detection • Can be installed in a convenient location away from the line Key Features • Dual teach mode measures distance and light intensity changes compared to a background reference condition • Reliable sensing range from 25 up to 610 mm Solar Wafer...

Solar Wafer Counting Challenge Featured Solution • Detect the presence/absence of a solar cell Q3X Series Laser Contrast • Light absorbing solar cell reflects very little light Sensor • Reflective surface of the metallic trace between cells Key Features • High-speed detection as fast as 250 us, capturing up to 2,000 events per second • Reliable sensing range up to 300 mm • Clear intensity readout from angled three-digit display • Superior resistance to ambient light interference • Two-point teach can easily detect the metal trace versus the light absorbing material Key Benefits • Reliable...

IC Chips and Printed Circuit Boards Printed circuit board (PCB) manufacturing lines include several types of equipment and conveyors that all can benefit from the broad product offering provided by Banner Engineering. From presence detection in high temperatures to ultra-precise measurements to machine safety, Banner Engineering has solutions to critical challenges for PCB and integrated circuit (IC) chip production lines.