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Barcode Reading Solutions Brochure

Barcode Reading Solutions Brochure
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Barcode Reading Solutions Brochure

Product catalog summary
Barcode Reading Basics
A barcode is a machine-readable visual representation of data used to track products across supply chains. There are two main types: 1D barcodes, consisting of parallel lines and spaces, and 2D barcodes, which store data both horizontally and vertically for more complex information storage.
Barcode Reading in Factory Automation
Barcodes are crucial for tracking products, especially during recalls. Direct Part Marks (DPM) are durable barcodes etched onto parts but can be challenging to read due to low contrast. Flexible barcode readers are essential for frequent product changeovers, and combining vision inspection with identification simplifies installation and tracking.
Choosing a Barcode Reader
The document describes various barcode readers like the ABR 3000, ABR 7000, iVu BCR, and VE Series, each with features such as autofocus, high resolution, and integrated lighting. These readers are suitable for applications like reading difficult DPM codes, providing long-range capabilities, and easy configuration through touchscreens or software.
Product Solutions and Applications
The ABR 3000 is compact and flexible for limited spaces, while the ABR 7000 is versatile for reading multiple barcodes in different conditions. The iVu BCR series offers remote display compatibility for safe barcode reading in robotic cells. The VE Series smart cameras provide high-resolution inspection and identification, ideal for complex assembly inspections and package verification.
Challenges and Solutions
Challenges include reading low-contrast DPM codes, managing product changeovers, and ensuring accurate reading on reflective surfaces. Solutions involve using polarized windows, customizable lighting, and autofocus lenses to adapt to changing conditions and ensure reliable reading.
Overview
This document details cordsets, accessories, and components for ABR, iVu, and VE models, including specifications for power, communication, and additional accessories for optimal operation.
Specifications
  • Cordsets: Various cordsets for different models, including power and communication for ABR Ethernet and USB models, as well as iVu and VE models, with lengths from 0.15 m to 23 m.
  • Connection Box: The TCNM-ACBB1 simplifies wiring and connection for ABR readers.
  • Remote Display: The RDM35 is used for remote programming and monitoring, requiring specific cordsets.
  • Sealed Ring Lights: IP67 rated lights with various LED colors, compatible with most lenses.
  • Filters and Lens Covers: Bandpass filters and sealed lens covers provide IP67 protection for different applications.
  • Lenses: A range of microvideo and megapixel C-mount lenses for different camera resolutions and applications.
Procedures and Recommendations
  • Use the correct cordset for the specific model and application to maintain optimal performance.
  • Utilize the connection box for simplified wiring and enhanced connectivity.
  • Ensure correct mounting and connection accessories for remote display applications.
  • Consider sealed ring lights and lens covers for environments requiring IP67 protection.
Company Information
Banner Engineering is a leading provider of manufacturing solutions, offering a wide range of products including sensors, wireless solutions, and lighting, with a global presence and a network of over 3,000 professionals.
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Catalog excerpts

Barcode Reading Solutions Brochure-1

Barcode Reading Solutions

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Barcode Reading Solutions Brochure-2

Barcode Reading Basics A barcode is a visual expression of data designed specifically to be read by machines. They store information such as model number, serial number, or product history. Barcodes are used across industries to track products throughout the entire supply chain. The “traditional” barcode, 1D or linear, is made up of parallel black lines and white spaces of various widths. Product data is stored within the black bars and white spaces. 1D barcodes have a long history in many industries. Common 1D Barcodes & Industries that Utilize Them INTERLEAVED 2 of 5 Material Handling 2D barcodes...

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Barcode Reading Solutions Brochure-3

Barcode Reading in Factory Automation Track and Trace Barcodes are used to track packaged products through the entire supply chain. They contain important product information that must be verified at multiple points on the line. In the event of a recall, barcodes can be used to quickly identify affected products. DPM Code Reading Direct Part Marks (DPM) are barcodes that are etched or printed directly onto the surface of a part instead of affixed by a label. The benefit of these codes is that they cannot be easily removed, obscured, or damaged so they last as long as the part itself. However,...

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Barcode Reading Solutions Brochure-4

Choosing a Barcode Reader Start with the ABR 3000 • Ultra compact housing • Problem solving features • Multiple models to choose from If the following are needed: • Simplified touchscreen for programming and monitoring If the following are needed: • Autofocus availability • V ariety of integrated LED light options available • L onger range or larger field of view • Interchangeable lenses, including C-mount • D ifficult DPM barcode reading • Higher resolution, up to 5MP • Faster barcode reading • Master/slave functionality • L ongest range or largest field-of-view • Faster barcode reading If the...

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Barcode Reading Solutions Brochure-5

Factory installed, fully adjustable manual focus Factory Installed, fully adjustable manual focus or autofocus Interchangeable microvideo C-mount Maximum Resolution Maximum Acquisition Speed Maximum Reading Distance (mm) Field of View (mm) at Maximum Reading Distance Maximum Decode Rate* Maximum Reading Distance (mm) Field of View (mm) at Maximum Reading Distance Maximum Decode Rate* 2D Performance (Data Matrix - 20 mil) Lens Options External Only Special Features Polarized, Advanced DPM, Master/Slave Built-in Display Vision Inspection Communication Type USB 2.0, EtherNet/IP, Modbus/TCP, SLMP,...

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Barcode Reading Solutions Brochure-6

ABR 3000 Series Ultracompact Design, Powerful Capabilities • Powerful decoding capability to read even difficult 1D and 2D codes • Ultra-compact metal housing for industrial environments • Quick configuration with push buttons or software interface • Available in multiple resolutions and with USB or Ethernet communications • Integrated LED lighting and easy focus adjustment in one package for maximum application flexibility • Green "good-read" feedback spotlight and beeper for easy monitoring • Embedded webserver interface for monitoring images and statistics over any network Resolution/ Lens...

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Barcode Reading Solutions Brochure-7

Tracking Products through Packaging Challenges • Inconsistent quality of barcodes printed on glossy, shiny, or reflective packaging material • M ultiple product labels with barcodes printed in different orientations • Limited space available to deploy barcode reader Solution • Polarized ABR 3000 with robust decoding capability to read damaged, deformed, and overprinted codes on reflective surfaces • Ability to read multiple 1D or 2D codes in any orientation • Complete, all-in-one solution in an ultra-compact housing Reliable Detection of Small 2D Codes on Vials Challenges • 2D codes store lot...

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Barcode Reading Solutions Brochure-8

ABR 7000 Series Power and Versatility to Solve Any Application • Reliably reads the most difficult 1D and 2D barcodes • Compact, all-in-one solution for industrial environments • High-resolution imager and fast processing time to solve tough applications • Autofocus available for faster setup and product line changes • S uperior integrated lighting for long-range use, low-contrast codes, and direct part marking (DPM) applications Series Family Resolution Front Window Communication Code Type Type 2 Minimum Module Width (mils) †† S = Standard† D = Diffused†† P = Polarized†† * Liquid lens autofocus...

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Barcode Reading Solutions Brochure-9

Packages of Varying Height with Multiple 1D and 2D Barcodes Challenges • Multiple 1D and 2D barcodes printed on each label • B arcode position and orientation varies with the location of each package on the conveyor • Box height varies with each line changeover Solution • ABR 7000 capable of reading multiple 1D and 2D barcodes in a single inspection • Wide field-of-view enables inspections over a large area • Autofocus lens easily adapt to changes in box size when the line changes over Small DPM Codes on Electronic Components Challenges • 2D codes are directly marked on electronic components...

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Barcode Reading Solutions Brochure-10

iVu BCR Series Powerful 1D and 2D Barcode Readers • Touchscreen for the simplest on the fly programming and monitoring • Reads multiple 1D and 2D barcodes in any orientation with one device • Multiple integrated light options for maximum contrast • Interchangeable lenses for ultimate application flexibility • Rugged IP67 housing for factory environments • Also available in grayscale and color vision inspection models Sensor Type Ring Light Color B = Barcode G = Grayscale C = Color† 9 = UV395 XC = C-mount** X = No Ring Light 04 = 4.3 06 = 6 08 = 8 12 = 12 16 = 16 25 = 25 Blank = No lens (only...

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Barcode Reading Solutions Brochure-11

Barcode Reading in Robotic Cell Challenge •Reading barcodes on boxes placed by a robot that vary in position • Product changeover requires frequent updates to barcode reader settings • No access to adjust settings on the reader within the work cell due to safety concerns • Robots in work cells should not be interrupted to maintain the highest possible throughput Solution • iVu BCR with remote display compatibility is mounted within the work cell • T he remote display is mounted 16 m away from the iVu BCR, allowing for changes to settings and programs without entering the work cell • R untime...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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