Overview
Banline TCP-Wave™ is a thermoplastic composite pipe (TCP) production line designed for large-diameter pipes used in water supply systems. It features a fully welded system suitable for oil, gas, and subsea infrastructure.
Specifications
- Diameter Range: DN 200 - DN 630 (7.87 in. - 24.8 in.)
- Pressure Range: 1.6 Mpa - 2.5 Mpa (232 psi - 362.6 psi)
- High pressure resistance: up to 60 Mpa
- High temperature resistance: up to 130°C
- Longevity: 6 times that of metal pipes, 2 times that of plastic pipes
- Corrosion resistance and environmentally friendly
- Thinner wall thickness: 1/4 of plastic pipes, increasing flow by 30%
- Lighter weight: 40% lighter than plastic pipes, 30% lighter than steel-reinforced composite pipes
Production Technology
The production line uses a new generation of winding machines and coaxial winding technology, ensuring each layer of the TCP pipe (inner lining, reinforcement, outer layer) is fully welded and does not delaminate. The FHFC (Fast Heating Fast Cooling) process ensures high-quality welding and prevents collapse of the PE lining.
Materials and Structure
The core pipe can be produced using multi-layer co-extrusion technology, resulting in a five-layer structure: PE-RT/adhesive/EVOH/adhesive/PE-RT.
Connection Technology
Electrofusion sleeve connection is used for joining pipes, ensuring a leak-proof joint with tensile and pressure strength equal to or greater than the pipe itself.
Production Capacity
The system is capable of continuous production over 5 km without stopping, with a standard production line length of 150m, depending on the number of winding units.
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