Overview: The document provides technical specifications and features of Banline's TCP-Ultra™ pipeline system, designed for oil and gas applications. It highlights the advantages of using glass fiber reinforced thermoplastic composite pipes (TCP) over traditional materials.
Specifications: The TCP-Ultra™ system supports diameters ranging from DN 50 to DN 160 (1.96 in. to 6.3 in.) and pressure ratings from 5 Mpa to 30 Mpa (725 psi to 4,351 psi). The pipes are designed to withstand high pressures up to 60 Mpa and temperatures up to 130°C.
Construction: The pipes consist of three layers: an inner liner, a reinforcement layer, and an outer layer. The inner liner is made from PERT-1 or PERT-2 materials, providing enhanced temperature resistance. The reinforcement layer uses continuous glass fiber, and the outer layer ensures environmental protection.
Advantages: Key benefits include high pressure and temperature resistance, long lifespan, corrosion resistance, reduced wall thickness, and lighter weight compared to traditional pipes. The system is designed for continuous production, with a focus on maintaining the integrity of each layer through advanced welding and cooling techniques.
Production Technology: The document describes the use of coaxial winding technology for glass fiber reinforcement, ensuring strong adhesion between layers. The FHFC (Fast Heating Fast Cooling) process is employed to enhance welding quality and prevent liner collapse.
Fittings and Connections: The system uses metal clamped end fittings and connections, designed to maintain the integrity of the pipe's reinforcement and protective layers. Stainless steel joints are used for both onshore and offshore applications to prevent corrosion.
Performance Data: The document includes detailed tables with nominal pressure, diameter, wall thickness, and weight specifications for various pipe sizes. It also provides information on the minimum bending radius and pressure ratings for different configurations.
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