Reliable Connections
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Reliable Connections Riveting Roller Forming

Then & Today Our history 1835: M. Bräcker starts family business (textile components) 1968: Bräcker launches radial riveting machine 2010: Market introduction of HPP-25, 4th generation of Process Control 2011: Spin-off from Feintool to Swiss investor group 1982: Market introduction of PWS 1983: Incorporation of BalTec Maschinenbau AG, MBO from Bräcker 1987: Incorporation of BalTec UK 2002: Incorporation of BalTec France 2013: Incorporation of BalTec do Brasil 2014: Incorporation of BalTec Machinery (Shanghai) Ltd., P.R. China 2016: 40'000 machines delivered since 1968 1990: Takeover by Mr...

We Are BalTec Our core competence The core competence of the BalTec Group, headquartered in Pfäffikon, Switzerland, is in designing and manufacturing machines for radial riveting, orbital riveting, roller forming or for joining technologies. Our products are used wherever high quality connections and joints are required in industries such as automotive, hardware industry, aerospace, and general industry. This also includes precision applications found in industries such as medical device, watch and specialty instruments. We offer a wide range of solutions and develop processes for joining...

Worldwide Presence Direct operations & Many representatives BalTec is represented worldwide with its own companies and plant locations – Switzerland, USA, Germany, France, United Kingdom, Brazil, China, Spain, Italy and Mexico – and 40 distribution partners. Due to our diversified sales & support network distributed throughout the world, we can offer professional service local to you.

Our worldwide competence and technology centers To find the perfect solution for your particular application, we conduct feasibility studies in regard to material, joining process, required force, forming tool design and much more. Together with you, we develop the best process in regard to technical & economical requirements. Take advantage from this wealth of experience gathered by BalTec technicians and engineers over several decades! Czech Republic

Application Examples Automotive Hardware industry Electrical & Electronics Fine mechanics & Watches

Simply Perfectly Joined Medical device industry Consumable goods & Leisure Home & Gardening General industry

Forming Processes Radial, Orbital, Roller forming Processes The application determines the process. In most cases however, where high-quality joints are a requirement, the radial riveting technology is the appropriate procedure due to the low cyle time, the little force needed and the high quality results obtained. Process: The forming tool describes a rose petal path which results in a flowing and gentle deformation of material with the least possible force applied to the work piece. The rivet gets deformed in three directions. Radially outwards, radially inwards and overlapping also...

Roller forming Process: The center axis of the riveting peen operates in rotating path. The peen tip which contacts the rivet, signifies the pivot point, whereby the peen follows a circular motion. This motion creates a pie-like contact area on the rivet. The deformation flows around the rivet head. Process: The forming is achieved by profile rollers, which are mounted on a rotating spindle and roll on the formable part. Less gentle than radial forming Hardening on the formed workpiece is clearly visible S uitable for forming pieces with larger diameters and annular forms Requires good...

Product Families ELECTRIC, CLASSIC-HPP, CLASSIC Radial Orbital Roller forming Radial Orbital Roller forming Radial Orbital Process monitoring Rivet-/formstarting detection Integrated in the stroke movement, flexible and dynamically definable Integrated in the stroke movement, dynamic Process control Motion profiles can be totally customized. One process cycle can consist of an unlimited number of profile segments 6 control parameters 40 pre-installed programs Time controlled Control parameter S = Stroke F = Force T = Time E = Position of spindle / stroke vl = Feed rate vr = Rotation speed B...

FO R E VERY APPLICATION THE PERFECT M ACH IN E For Every Application The Perfect Machine thanks to flexible and modular configurations Ex U ELECTRIC unit: Power module inclusive cables and threaded rings for installation RNE Radial riveting unit: ideal for integration – in any desired position – or as combination with various machines ENE Orbital riveting unit: ideal for integration – in any desired position – or as combination with various machines RNE lateral Unit with lateral mounted motor to reduce height of construction RNE M1 Unit with C frame and height adjustment with crank...

Process Monitoring Precision & Reliability Whether in the automotive or electronics industry, the consumer goods industry, the hardware industry or medical technology – the control and monitoring of forming processes is the basis of every successful industrial production. For over 20 years BalTec has been offering the patented process control which was especially developed for radial riveting and is now used in all joining processes of BalTec. The basis of the process control is the monitoring of the force-stroke curves over the time track using state-of-the-art sensor technology. Your...

Process Control HPPi (ELECTRIC) The HPPi software was developed specifically for the ELECTRIC product line. This software is Windows 10 compliant and serves as an HMI (Human Machine Interface) portal for the safe, efficient and productive use of the ELECTRIC machine. The package is EMC-secured and meets the highest safety standards in mechanical engineering. Predefined motion profiles allow flexible programming and parameterization of applicationspecific profiles for forming and riveting processes to achieve high machine capabilities (CpM) with the world's most unique rivet start detection....

Control & Accessories Time Based Control RC-30 (CLASSIC) The forming process is controlled by time setting. The control is modular and can be used with pneumatic and hydraulic riveting machines, rivet base detection devices, rotary indexing table riveting machine and sliding tables. Setup operating mode Setup operating mode Cycle operating mode Cycle operating mode Rivet base detection device NHE Depending on the equipment, the NHE checks before riveting the presence of the components, the position and the rivet protrusion. Processing components out of tolerance or missing components shall...