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FOR USE IN A POTENTIALLY EXPLOSIVE ENVIRONMENT

FOR USE IN A POTENTIALLY EXPLOSIVE ENVIRONMENT
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FOR USE IN A POTENTIALLY EXPLOSIVE ENVIRONMENT

Product catalog summary
Sensors and Linear Position Sensors for Explosive Environments
Overview: This document provides comprehensive information on Balluff's sensors and linear position sensors designed for explosive environments. It details sensor types, applications, and necessary certifications for safe operation in hazardous areas.
Explosion Protection: Balluff offers non-contact magnetostrictive linear position systems and sensors for environments with explosion risks, suitable for monitoring hydraulic or pneumatic cylinders, controlling valves, and level detection.
Reliable Position Feedback: The BTL magnetostrictive linear position sensors are designed for explosion hazard areas, offering reliable position feedback with high resolution and pressure ratings up to 600 bar. They are certified for Ex zones 0, 1, and 2.
Reliable Position Detection: BES and BHS inductive sensors provide options for positioning and object detection in hazardous areas, featuring non-contacting, wear-free operation, and short-circuit protection.
Reliable Detection of Piston Position: BMF magnetic field sensors are designed for environments with continuous explosive dusts, gases, and vapors, ensuring safe operation.
Certification of Equipment: Equipment must be certified to prevent ignition sources, with certifications including IECEx, ATEX, NEC, and others, depending on the region.
Types of Protection: Various protection methods for electrical devices are detailed, such as increased safety, flameproof enclosures, and intrinsic safety.
Conclusion: Balluff provides solutions for industrial automation with a focus on safety in explosive environments, ensuring reliable and safe operation in critical applications.
Specifications: The document details specifications for magnetostrictive linear position sensors, including interface types, measuring lengths, repeat accuracy, operating voltage, ambient temperature, and protection degree.
Mechanical Configuration: Fastening options and connection types are outlined, with variants including ignition protection category "d" with pressure-proof encapsulation.
Accessories: Suitable accessories include magnets and calibration boxes, with specific models listed for reference.
Installation and Safety: Emphasizes adherence to Ex certification and operating instructions before construction, installation, and commissioning.
Additional Resources: References the Product Finder on the manufacturer's website for detailed product-specific information.
Ex Categories and Standards: Sensors are certified under multiple explosion protection standards, ensuring safe operation in hazardous environments.
Model Configurations: Various model configurations are outlined, identified by specific codes denoting interface type, operating voltage, and other characteristics.
Installation and Accessories: Installation guidelines emphasize adherence to Ex certification requirements, with suitable accessories listed for optimal sensor performance.
Conclusion: The BTL series sensors offer versatile and reliable solutions for precise position measurement in hazardous environments, supported by comprehensive certification and configuration options.
Product Specifications: Details on single-ended cordsets, hazardous area cordsets, and accessories like signal amplifiers and magnets are provided, with compliance to international safety standards.
Company Overview: Balluff is a leading provider of sensor, identification, and image processing solutions, focusing on automation technology and global quality standards.
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Catalog excerpts

FOR USE IN A POTENTIALLY EXPLOSIVE ENVIRONMENT-1

Sensors and linear position sensors FOR USE IN A POTENTIALLY EXPLOSIVE ENVIRONMENT

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FOR USE IN A POTENTIALLY EXPLOSIVE ENVIRONMENT-2

Sensors and linear position sensors for use in a potentially explosive environment | 3 Reliable position feedback Reliable position detection Reliable detection of the piston position Certification of equipment in hazardous areas Country certification 4 EXPLOSION PROTECTION 12 Magnetostrictive sensors 82 Inductive sensors 1 12 Magnetic field sensors 10 SENSORS 116 Single-ended cordsets 114 CONNECTIVITY 124 Signal amplifier 1 26 Magnet for rod style 130 Mechanical accessories

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FOR USE IN A POTENTIALLY EXPLOSIVE ENVIRONMENT-3

Sensors and linear position sensors for use in a potentially explosive environment | 5 Safety in potentially explosive areas EXPLOSION PROTECTION In areas with a risk of explosion, many tasks can only be solved by reliable position detection. For example monitoring hydraulic or pneumatic cylinders, controlling hydraulic or pneumatically driven valves as well as level detection. Balluff provides you with non-contact magnetostrictive linear position systems and sensors in a wide variety of designs. Learn about our range of solutions.

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FOR USE IN A POTENTIALLY EXPLOSIVE ENVIRONMENT-4

Sensors and linear position sensors for use in a potentially explosive environment | 7 RELIABLE POSITION FEEDBACK RELIABLE POSITION DETECTION With BTL magnetostrictive linear position sensors 1 With BES and BHS inductive sensors 2 RELIABLE DETECTION OF THE PISTON POSITION With BMF magnetic field sensors 3 Many applications in explosion hazard areas require the use of position measurement systems for reliable position feedback. An example of this is the use of isolation and control valves used in oil and gas extraction in refineries and in petrochemical plants. At Balluff you have access to a...

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FOR USE IN A POTENTIALLY EXPLOSIVE ENVIRONMENT-5

Sensors and linear position sensors for use in a potentially explosive environment | 9 CERTIFICATION OF EQUIPMENT IN HAZARDOUS AREAS Industrial processes often need to be carried out in a hazardous atmosphere or when hazardous materials such as explosive gases, dust or flammable liquids are present. Such substances can be ignited by sufficient energy coming from sources like electrical sparks, open flames, and hot surfaces. The equipment installed in these areas must therefore be planned such that it does not represent an ignition source. COUNTRY CERTIFICATION In most countries around the world,...

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FOR USE IN A POTENTIALLY EXPLOSIVE ENVIRONMENT-6

Comprehensive solutions for industrial automation SENSORS In the field of sensor technology, Balluff handles the entire range of technological diversity with its various operating principles. We provide you with high-quality sensors for any application or requirement: from distance measurement and object detection to level monitoring. For everyday industrial uses as well for tough applications in critical environments. Our quality management regime is DIN EN ISO 9001:2015 certified. All Balluff sensors are tested in our in-house, accredited laboratory. Balluff sensors meet regional as well as...

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FOR USE IN A POTENTIALLY EXPLOSIVE ENVIRONMENT-7

12 | Sensors | Magnetostrictive sensors Magnetostrictive linear position sensors for explosion hazard areas I 13 BTL7 -B-DEX- SERIES - ANALOG VOLTAGE Interface Repeat accuracy Linearity deviation nnnn = 0050…0500: ±50 µm, nnnn = 0501…5500: ±0.01% FS, nnnn > 5500: ±0.02% FS Ambient temperature Mechanical configuration Protection degree ATEX: 1G (EPL Ga), ATEX: 2G (EPL Gb), ATEX: 3G (EPL Gc), ATEX: 2D (EPL Db), ATEX: 3D (EPL Dc), IECEx: EPL Ga, IECEx: EPL Gb, IECEx: EPL Gc, IECEx: EPL Db, IECEx: EPL Dc 1) Not included in scope of delivery 2) Non-usable area 3) Nominal length = Measuring length...

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14 | Sensors | Magnetostrictive sensors Magnetostrictive linear position sensors for explosion hazard areas I 15 BTL7 -B-DEX- SERIES - ANALOG CURRENT Interface Repeat accuracy Linearity deviation nnnn = 0050…0500: ±50 µm, nnnn = 0501…5500: ±0.01% FS, nnnn > 5500: ±0.02% FS Ambient temperature Mechanical configuration Protection degree ATEX: 1G (EPL Ga), ATEX: 2G (EPL Gb), ATEX: 3G (EPL Gc), ATEX: 2D (EPL Db), ATEX: 3D (EPL Dc), IECEx: EPL Ga, IECEx: EPL Gb, IECEx: EPL Gc, IECEx: EPL Db, IECEx: EPL Dc 1) Not included in scope of delivery 2) Non-usable area 3) Nominal length = Measuring length...

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FOR USE IN A POTENTIALLY EXPLOSIVE ENVIRONMENT-9

16 | Sensors | Magnetostrictive sensors Magnetostrictive linear position sensors for explosion hazard areas I 17 BTL5 -B-DEX- SERIES - DIGITAL Interface Repeat accuracy Linearity deviation Ambient temperature Mechanical configuration Protection degree ATEX: 1G (EPL Ga), ATEX: 2G (EPL Gb), ATEX: 3G (EPL Gc), IECEx: EPL Ga, IECEx: EPL Gb, IECEx: EPL Gc 1) Not included in scope of delivery 2) Non-usable area 3) Nominal length = Measuring length 4) Mounting surface 5) Internal threads M4 x 4/6 deep 10) Null point 11) Installation length Measuring length BTL5-ab-Mnnnn-fg-ij-lm BTL5 Magnetostrictive...

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FOR USE IN A POTENTIALLY EXPLOSIVE ENVIRONMENT-10

18 | Sensors | Magnetostrictive sensors Magnetostrictive linear position sensors for explosion hazard areas I 19 BTL5 -B-DEX- SERIES - SSI Interface Repeat accuracy Linearity deviation 1) Not included in scope of delivery 2) Non-usable area 3) Nominal length = Measuring length 4) Mounting surface 5) Internal threads M4 x 4/6 deep 10) Null point 11) Installation length Measuring length Ambient temperature Mechanical configuration Protection degree ATEX: 1G (EPL Ga), ATEX: 2G (EPL Gb), ATEX: 3G (EPL Gc), IECEx: EPL Ga, IECEx: EPL Gb, IECEx: EPL Gc BTL5-abcde-Mnnnn-fg-ij-lm BTL5 Magnetostrictive...

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20 | Sensors | Magnetostrictive sensors Magnetostrictive linear position sensors for explosion hazard areas I 21 BTL7 -B-DEX- SERIES - PROFIBUS Interface Repeat accuracy Linearity deviation Ambient temperature Mechanical configuration Protection degree ATEX: 1G (EPL Ga), ATEX: 2G (EPL Gb), ATEX: 3G (EPL Gc), ATEX: 2D (EPL Db), ATEX: 3D (EPL Dc), IECEx: EPL Ga, IECEx: EPL Gb, IECEx: EPL Gc, IECEx: EPL Db, IECEx: EPL Dc 1) Not included in scope of delivery 2) Non-usable area 3) Nominal length = Measuring length 4) Mounting surface 5) Internal threads M4 x 4/6 deep 10) Null point 11) Installation...

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