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Product catalog summary
Overview: The document provides a comprehensive overview of Balluff GmbH's products and services, focusing on their innovative solutions for industrial automation, particularly in the context of the Industrial Internet of Things (IIoT). It highlights the company's commitment to quality and technological advancement.
Key Sections:
- Products and Services: Balluff offers a wide range of products including sensor technology, RFID systems, machine vision, human-machine interfaces, safety devices, industrial networking, power supplies, connectivity solutions, and accessories.
- IIoT Solutions: Balluff emphasizes the importance of digital and interconnected automation systems. They provide IIoT-capable hardware, middleware, and software solutions that integrate seamlessly with existing infrastructures using standardized interfaces like IO-Link.
- Sensor Technology: The document details various types of sensors offered by Balluff, such as inductive, photoelectric, capacitive, magnetic field, ultrasonic, and more. These sensors are designed for diverse applications, ensuring high reliability and performance even in harsh environments.
- Inductive Sensors: A significant focus is placed on inductive sensors, which are crucial for automation processes. Balluff provides a variety of inductive sensors, including hygienic, Factor 1, full-metal, magnetic-field-resistant, and high-pressure rated sensors, each tailored for specific industrial needs.
- Quality and Standards: Balluff's products adhere to international standards and are tested in accredited laboratories, ensuring high quality and reliability.
Conclusion: Balluff positions itself as a leader in providing innovative and reliable automation solutions, leveraging the potential of IIoT to enhance productivity and efficiency in various industries.
Overview
This document provides a comprehensive overview of various sensor technologies offered by Balluff, focusing on their features, applications, and benefits. The sensors discussed include inductive NAMUR sensors, photoelectric sensors, light grids, light bands, color sensors, fork sensors, angle sensors, optical window sensors, fiber-based devices, Micromote sensors, and photoelectric distance sensors.
Inductive NAMUR Sensors
These sensors are designed for detecting conditions in sensitive areas, offering features such as pressure resistance up to 500 bar, high-temperature resistance up to 120°C, and compatibility with NAMUR amplifiers. They are contact-free, wear-free, and resistant to dirt and short circuits.
Photoelectric Sensors
Balluff's photoelectric sensors are reliable for object detection, offering a wide range of products that use different light types, including red light, infrared, and laser technology. They are robust and reliable under adverse conditions, providing flexibility in planning and installation.
Diffuse Sensors with Background Suppression
These sensors detect objects within a set switching distance, unaffected by reflective backgrounds. They are characterized by low gray value shift and hysteresis, making them reliable for various operating ranges.
Retroreflective Sensors
These sensors detect objects regardless of surface, color, and material, with options for polarizing filters to detect shiny objects. They are easy to align and install, offering reliable detection with large reflectors for high ranges.
Through-Beam Sensors
Ideal for positioning tasks, these sensors consist of separate transmitter and receiver units. They are resistant to contamination and suitable for large operating ranges.
Light Grids and Light Bands
Light grids are suitable for scanning large areas, counting parts, and measuring heights, while light bands offer high precision in identifying parts, determining positions, and counting objects. Both provide rugged construction and easy installation.
Color Sensors
These sensors determine color and contrast better than the human eye, useful in automated processes for detecting color nuances and ensuring product quality.
Fork Sensors
Fork sensors offer high precision and reliability, with pre-adjusted transmitter and receiver in one housing, reducing setup time and ensuring process reliability.
Angle Sensors
Used for demanding applications, these sensors offer flexible mounting and high optical resolution, suitable for complex feed systems.
Optical Window Sensors
These sensors check objects within a range, available in dynamic and static versions, suitable for fast and randomly falling objects.
Fiber-Based Devices
Plastic and glass fibers are designed for fiber-based devices, offering high function reserve and robust performance in harsh environments.
Micromote Sensors
These sensors feature exceptionally small sensor heads, suitable for constrained spaces and moving machine elements, offering high process accuracy.
Photoelectric Distance Sensors
Specialized in optical distance measurement, these sensors are ideal for positioning, material flow control, and level detection, offering various measurement ranges and robust housing options.
Conclusion
Balluff's sensor technologies provide reliable and flexible solutions for a wide range of industrial applications, ensuring high process stability and efficiency.
This document provides a comprehensive overview of various sensor technologies offered by Balluff, focusing on their features, applications, and benefits. The sensors discussed include inductive NAMUR sensors, photoelectric sensors, light grids, light bands, color sensors, fork sensors, angle sensors, optical window sensors, fiber-based devices, Micromote sensors, and photoelectric distance sensors.
Inductive NAMUR Sensors
These sensors are designed for detecting conditions in sensitive areas, offering features such as pressure resistance up to 500 bar, high-temperature resistance up to 120°C, and compatibility with NAMUR amplifiers. They are contact-free, wear-free, and resistant to dirt and short circuits.
Photoelectric Sensors
Balluff's photoelectric sensors are reliable for object detection, offering a wide range of products that use different light types, including red light, infrared, and laser technology. They are robust and reliable under adverse conditions, providing flexibility in planning and installation.
Diffuse Sensors with Background Suppression
These sensors detect objects within a set switching distance, unaffected by reflective backgrounds. They are characterized by low gray value shift and hysteresis, making them reliable for various operating ranges.
Retroreflective Sensors
These sensors detect objects regardless of surface, color, and material, with options for polarizing filters to detect shiny objects. They are easy to align and install, offering reliable detection with large reflectors for high ranges.
Through-Beam Sensors
Ideal for positioning tasks, these sensors consist of separate transmitter and receiver units. They are resistant to contamination and suitable for large operating ranges.
Light Grids and Light Bands
Light grids are suitable for scanning large areas, counting parts, and measuring heights, while light bands offer high precision in identifying parts, determining positions, and counting objects. Both provide rugged construction and easy installation.
Color Sensors
These sensors determine color and contrast better than the human eye, useful in automated processes for detecting color nuances and ensuring product quality.
Fork Sensors
Fork sensors offer high precision and reliability, with pre-adjusted transmitter and receiver in one housing, reducing setup time and ensuring process reliability.
Angle Sensors
Used for demanding applications, these sensors offer flexible mounting and high optical resolution, suitable for complex feed systems.
Optical Window Sensors
These sensors check objects within a range, available in dynamic and static versions, suitable for fast and randomly falling objects.
Fiber-Based Devices
Plastic and glass fibers are designed for fiber-based devices, offering high function reserve and robust performance in harsh environments.
Micromote Sensors
These sensors feature exceptionally small sensor heads, suitable for constrained spaces and moving machine elements, offering high process accuracy.
Photoelectric Distance Sensors
Specialized in optical distance measurement, these sensors are ideal for positioning, material flow control, and level detection, offering various measurement ranges and robust housing options.
Conclusion
Balluff's sensor technologies provide reliable and flexible solutions for a wide range of industrial applications, ensuring high process stability and efficiency.
Contrast Sensors
Balluff's contrast sensors are designed for high-speed applications with a switching frequency of up to 30 kHz. They are suitable for industries like printing and packaging due to their ability to detect small differences in contrast. Key features include various light types, large ranges with laser, visible light spots, pulse stretching, teach-in capability, and availability with analog output and display for easy setup.
Balluff's contrast sensors are designed for high-speed applications with a switching frequency of up to 30 kHz. They are suitable for industries like printing and packaging due to their ability to detect small differences in contrast. Key features include various light types, large ranges with laser, visible light spots, pulse stretching, teach-in capability, and availability with analog output and display for easy setup.
Luminescence Sensors
These sensors use UV light to detect invisible marks and are useful for applications like detecting invisibly marked products or testing lubricants. They are programmable with a touch of a button and do not require an external light source.
These sensors use UV light to detect invisible marks and are useful for applications like detecting invisibly marked products or testing lubricants. They are programmable with a touch of a button and do not require an external light source.
Fiber-Based Devices
Balluff offers fiber optic sensors with plastic or glass fibers for applications where traditional sensors are too large. These sensors are fast, with high positioning precision, and are available in various configurations, including compact designs for DIN rail mounting.
Balluff offers fiber optic sensors with plastic or glass fibers for applications where traditional sensors are too large. These sensors are fast, with high positioning precision, and are available in various configurations, including compact designs for DIN rail mounting.
Capacitive Sensors
Balluff's capacitive sensors are used for detecting fluids, granulates, and powders, either in direct contact or through non-metallic walls. They offer features like contact-free operation, foam and residue compensation, and are available in various form factors. The sensors are suitable for level detection and are equipped with Smart Level technology to compensate for moisture and foam.
Balluff's capacitive sensors are used for detecting fluids, granulates, and powders, either in direct contact or through non-metallic walls. They offer features like contact-free operation, foam and residue compensation, and are available in various form factors. The sensors are suitable for level detection and are equipped with Smart Level technology to compensate for moisture and foam.
Magnetic Field Sensors
These sensors are primarily used for monitoring piston positions in cylinders and grippers. They offer non-contact, wear-free position detection and are reliable even at high speeds. Balluff provides various models for different slot shapes, ensuring flexibility and ease of installation.
These sensors are primarily used for monitoring piston positions in cylinders and grippers. They offer non-contact, wear-free position detection and are reliable even at high speeds. Balluff provides various models for different slot shapes, ensuring flexibility and ease of installation.
Overview of BMF Magnetic Field Sensors
These sensors offer flexibility and convenience with adjustable multiple switching points, allowing integration with pneumatic and hydraulic cylinder drives. Key features include contact-free operation, individual installation without tools, and remote teaching of up to 8 switching points via IO-Link. They are suitable for cylinders and grippers with radial or axial magnetic polarization and have a large travel path of 60 mm.
These sensors offer flexibility and convenience with adjustable multiple switching points, allowing integration with pneumatic and hydraulic cylinder drives. Key features include contact-free operation, individual installation without tools, and remote teaching of up to 8 switching points via IO-Link. They are suitable for cylinders and grippers with radial or axial magnetic polarization and have a large travel path of 60 mm.
BMF Single-Connector Version
This version reduces installation and wiring costs by using a single connector for two sensors, ideal for smaller pneumatic hydraulic cylinders or grippers. Features include a tie rod diameter up to 17 mm, reliable switching, and quick mounting.
This version reduces installation and wiring costs by using a single connector for two sensors, ideal for smaller pneumatic hydraulic cylinders or grippers. Features include a tie rod diameter up to 17 mm, reliable switching, and quick mounting.
BMF Tubular Magnetic Field Sensors
These sensors detect positions non-contactingly, are vibration-insensitive, and can switch through non-ferrous metal and aluminum walls. They offer long switching distances and are impervious to contamination.
These sensors detect positions non-contactingly, are vibration-insensitive, and can switch through non-ferrous metal and aluminum walls. They offer long switching distances and are impervious to contamination.
BUS Ultrasonic Sensors
These sensors measure fill levels, heights, and sag, and are versatile for use in various media regardless of color or surface finish. They are available with digital or analog outputs and are precise with high resolution and small blind zones.
These sensors measure fill levels, heights, and sag, and are versatile for use in various media regardless of color or surface finish. They are available with digital or analog outputs and are precise with high resolution and small blind zones.
Mechanical Cam Switches
Used in various industrial applications, these switches are reliable and rugged, even in harsh environments. They offer maintenance-free operation and are available with inductive switching points.
Used in various industrial applications, these switches are reliable and rugged, even in harsh environments. They offer maintenance-free operation and are available with inductive switching points.
BNS Mechanical Limit Switches
These switches are designed for extreme applications with features like long service life, robust housing, and IP67 protection. They are available in single and multiple position configurations, with options for safety switch positions and extended temperature ranges.
These switches are designed for extreme applications with features like long service life, robust housing, and IP67 protection. They are available in single and multiple position configurations, with options for safety switch positions and extended temperature ranges.
BES Inductive Single Position Limit Switches
These switches offer non-contacting, wear-free operation with reliable inductive switching elements. They feature compact design, long switching distances, and function indicators with LEDs.
These switches offer non-contacting, wear-free operation with reliable inductive switching elements. They feature compact design, long switching distances, and function indicators with LEDs.
Inductive Multiple Position Switches
These switches combine the benefits of inductive sensors with robust mechanical housings, offering compact configurations and high switching distances for non-contact, wear-free operation. Key features include reliable inductive principles, LED function displays, compact design, long switching distances, and IP67 resistance to aggressive cooling lubricants.
These switches combine the benefits of inductive sensors with robust mechanical housings, offering compact configurations and high switching distances for non-contact, wear-free operation. Key features include reliable inductive principles, LED function displays, compact design, long switching distances, and IP67 resistance to aggressive cooling lubricants.
Magnetostrictive Sensors
Designed for high reliability and precision in position and speed measurement over long stroke lengths, these sensors are contact-free and suitable for extreme conditions. They offer precise, absolute measurement, resistance to shock and vibration, and flexible installation. Key features include high resolution, long measuring lengths, and various interface options.
Designed for high reliability and precision in position and speed measurement over long stroke lengths, these sensors are contact-free and suitable for extreme conditions. They offer precise, absolute measurement, resistance to shock and vibration, and flexible installation. Key features include high resolution, long measuring lengths, and various interface options.
Magnetic Encoder Systems
These systems provide precise positioning and speed detection in dynamic applications. They are contact-free, wear-free, and suitable for both linear and rotational applications. Key features include high resolution, flexible installation, and rugged design for long operational life.
These systems provide precise positioning and speed detection in dynamic applications. They are contact-free, wear-free, and suitable for both linear and rotational applications. Key features include high resolution, flexible installation, and rugged design for long operational life.
Inclination Sensors
Used for precise position control and monitoring of rotary movement, these sensors measure deviation from horizontal or vertical axes up to 360°. They are contactless, absolute, and suitable for harsh conditions. Key features include capacitive measuring principles, various interfaces, and simple mounting.
Used for precise position control and monitoring of rotary movement, these sensors measure deviation from horizontal or vertical axes up to 360°. They are contactless, absolute, and suitable for harsh conditions. Key features include capacitive measuring principles, various interfaces, and simple mounting.
Overview
Balluff offers a range of compact and convenient pressure sensors designed for monitoring and measuring pressure in gaseous, fluid, and viscous media. These sensors feature a rotating housing, VDMA-compliant programming, and a bright LED display for easy monitoring of system pressure.
Balluff offers a range of compact and convenient pressure sensors designed for monitoring and measuring pressure in gaseous, fluid, and viscous media. These sensors feature a rotating housing, VDMA-compliant programming, and a bright LED display for easy monitoring of system pressure.
Key Benefits
- Compact and rugged design
- Easy operation with a clear display
- Pressure range from -1 to 600 bar
- Various process connections available
- Wide fluid temperature range (-40 to +125 °C)
- Multiple output options including IO-Link
- High protection class (IP67 and IP69K)
- UL approval
Product Families
BSP Pressure Transmitters without Display
BSP Pressure Transmitters without Display
- Stainless steel housing for durability
- Pressure range from -1 to 600 bar
- Available with various process connections
- Outputs include 4-20 mA, 0-10 V, and IO-Link
- Rotatable housing for flexible installation
- VDMA standard parameter setting
- Comprehensive diagnostic functions
- Ideal for viscous and paste-like media
- Easy to clean with no dead spaces
- Comprehensive diagnostic functions
Temperature Sensors
Balluff's temperature sensors are designed for direct installation in liquid or gaseous media, offering both contact and non-contact monitoring options. They are suitable for harsh industrial environments with a rugged IP67 housing.
Balluff's temperature sensors are designed for direct installation in liquid or gaseous media, offering both contact and non-contact monitoring options. They are suitable for harsh industrial environments with a rugged IP67 housing.
Flow Sensors
Flow sensors from Balluff measure and monitor the flow of process media, contributing to process security by detecting pump failures early.
Flow sensors from Balluff measure and monitor the flow of process media, contributing to process security by detecting pump failures early.
Condition Monitoring Sensors
BCM sensors provide multi-functional condition monitoring, detecting variables like vibration, temperature, and humidity. They support predictive maintenance and are easily integrated using IO-Link.
BCM sensors provide multi-functional condition monitoring, detecting variables like vibration, temperature, and humidity. They support predictive maintenance and are easily integrated using IO-Link.
RFID Systems
Balluff's RFID systems offer comprehensive solutions for industrial identification, supporting low, high, and ultra-high frequency operations. The systems enable transparent processes and are integral to the Smart Factory and IIoT.
Balluff's RFID systems offer comprehensive solutions for industrial identification, supporting low, high, and ultra-high frequency operations. The systems enable transparent processes and are integral to the Smart Factory and IIoT.
Overview
This document provides a comprehensive overview of Balluff's RFID systems, detailing various components, features, and applications. The systems are designed to withstand harsh environments and offer solutions for different frequency ranges, including HF, LF, and UHF.
HF RFID Systems (13.56 MHz)
LF RFID Systems (70/455 kHz)
LF RFID Systems (125 kHz)
UHF RFID Systems (860/960 MHz)
Conclusion
Balluff's RFID systems offer versatile and robust solutions for various industrial applications, ensuring reliable data transmission and integration across global standards.
This document provides a comprehensive overview of Balluff's RFID systems, detailing various components, features, and applications. The systems are designed to withstand harsh environments and offer solutions for different frequency ranges, including HF, LF, and UHF.
HF RFID Systems (13.56 MHz)
- Data Carriers: Passive, ISO 15693 compliant, with memory options up to 128 kB. Suitable for high-temperature and metal environments.
- Read/Write Heads: Easy integration, rugged design, support for ISO 15693 and ISO 14443A, with IO-Link interface options.
LF RFID Systems (70/455 kHz)
- Data Carriers: Available in EEPROM and FRAM, suitable for extreme conditions, with memory up to 8 kB.
- Read/Write Heads: Designed for industrial applications, available with integrated processor units, and support multiple frequencies.
- Processor Units: Allow simultaneous use of multiple read/write heads, with integrated IO-Link master port and web server for status monitoring.
LF RFID Systems (125 kHz)
- Data Carriers: Economical choice for large applications, available in read-only and read/write versions.
- Read/Write Heads: Compact designs for tight spaces, with robust housing for harsh environments.
UHF RFID Systems (860/960 MHz)
- Features: Ensure data transparency and traceability, support ISO 18000-6C and EPC Gen2 Class1 standards, with ranges up to 6 m.
Conclusion
Balluff's RFID systems offer versatile and robust solutions for various industrial applications, ensuring reliable data transmission and integration across global standards.
System Components
Balluff offers a range of RFID system components suitable for integration with traditional control systems and IT systems. These components include UHF data carriers, read/write heads, portable units, and processor units, all designed to withstand harsh environments and provide reliable data storage and retrieval.
UHF Data Carriers
These tags are designed for harsh environments, storing product, process, and quality data. They are resistant to high temperatures, humidity, and chemicals, and can be read without optical line of sight. Key features include a unique identification number, programmable memory, and variants for direct metal mounting.
UHF Read/Write Heads and Antennas
These components allow flexible configuration for identification tasks, with variants for different frequency ranges and rugged housings for harsh environments. They offer features like auto-setup, status LEDs, and read ranges up to 6 meters.
Portable UHF Read/Write Units
Designed for handheld use, these units are ideal for manual quality control and maintenance documentation. They support data transmission via WLAN, Bluetooth, or USB, and are equipped with a touchscreen and ergonomic design.
UHF Processor Units
The BIS V processor unit supports multiple read/write heads and frequencies, simplifying inventory management. It features a robust housing, easy front access connections, and integrated IO-Link master port.
Machine Vision and Optical Identification
Balluff's machine vision solutions ensure quality and flexibility in production facilities. They provide reliable defect detection and quality control through industrial image processing. The product family includes standard, advanced, universal, and infrared vision sensors, each offering specific features for quality assurance and cost-effectiveness.
Optical Identification
Balluff offers a range of optical identification solutions, including stationary and handheld barcode readers. These devices ensure reliable traceability and management of products and processes, with features like intuitive operation, robust design, and wireless capabilities.
Human Machine Interfaces
Balluff's human machine interfaces include controllers and display devices that monitor production status and machine states. The BNI SmartLight LED stack lights and BAE displays provide visual indicators of operating states and physical variables, offering flexibility and easy integration.
Balluff offers a range of RFID system components suitable for integration with traditional control systems and IT systems. These components include UHF data carriers, read/write heads, portable units, and processor units, all designed to withstand harsh environments and provide reliable data storage and retrieval.
UHF Data Carriers
These tags are designed for harsh environments, storing product, process, and quality data. They are resistant to high temperatures, humidity, and chemicals, and can be read without optical line of sight. Key features include a unique identification number, programmable memory, and variants for direct metal mounting.
UHF Read/Write Heads and Antennas
These components allow flexible configuration for identification tasks, with variants for different frequency ranges and rugged housings for harsh environments. They offer features like auto-setup, status LEDs, and read ranges up to 6 meters.
Portable UHF Read/Write Units
Designed for handheld use, these units are ideal for manual quality control and maintenance documentation. They support data transmission via WLAN, Bluetooth, or USB, and are equipped with a touchscreen and ergonomic design.
UHF Processor Units
The BIS V processor unit supports multiple read/write heads and frequencies, simplifying inventory management. It features a robust housing, easy front access connections, and integrated IO-Link master port.
Machine Vision and Optical Identification
Balluff's machine vision solutions ensure quality and flexibility in production facilities. They provide reliable defect detection and quality control through industrial image processing. The product family includes standard, advanced, universal, and infrared vision sensors, each offering specific features for quality assurance and cost-effectiveness.
Optical Identification
Balluff offers a range of optical identification solutions, including stationary and handheld barcode readers. These devices ensure reliable traceability and management of products and processes, with features like intuitive operation, robust design, and wireless capabilities.
Human Machine Interfaces
Balluff's human machine interfaces include controllers and display devices that monitor production status and machine states. The BNI SmartLight LED stack lights and BAE displays provide visual indicators of operating states and physical variables, offering flexibility and easy integration.
Specifications and Features
Balluff's industrial controllers and networking solutions are designed for efficient production processes and safety compliance. Key features include basic analog value displays, touch screen interfaces, and integrated encoder power supplies. The controllers support scalable functions from simple data representation to high-performance analysis, and are compatible with various network environments.
Human Machine Interfaces
Balluff offers displays and SmartLight LED stack lights for visualizing machine operating states. These devices support analog, SSI, and pulse inputs, and are easily configured via IO-Link. The SmartLight allows for color and mode correlation without mechanical changes.
Safety Solutions
Balluff provides a comprehensive safety portfolio to meet ISO 13849-1 standards, including safe I/O modules, sensors, switches, and opto-electronic protective devices. Their IO-Link blocks support safety applications up to PLd/SIL2, offering remote maintenance and reduced downtime.
Industrial Networking
Balluff's networking solutions facilitate reliable information exchange across all levels, with high-performance components for robust communication. Their network modules, switches, and I/O blocks support various protocols like Ethernet/IP, Profinet, and EtherCAT, ensuring efficient and flexible network design.
Product Families
Balluff offers a range of network blocks for different protocols, including CC-Link, Ethernet/IP, Devicenet, EtherCAT, and Profibus. These blocks provide features like powerful diagnostics, real-time control, and easy integration into existing systems.
Conclusion
Balluff's solutions are designed to enhance productivity, safety, and network efficiency in industrial environments. Their products are characterized by ease of installation, comprehensive diagnostics, and adaptability to harsh conditions.
Balluff's industrial controllers and networking solutions are designed for efficient production processes and safety compliance. Key features include basic analog value displays, touch screen interfaces, and integrated encoder power supplies. The controllers support scalable functions from simple data representation to high-performance analysis, and are compatible with various network environments.
Human Machine Interfaces
Balluff offers displays and SmartLight LED stack lights for visualizing machine operating states. These devices support analog, SSI, and pulse inputs, and are easily configured via IO-Link. The SmartLight allows for color and mode correlation without mechanical changes.
Safety Solutions
Balluff provides a comprehensive safety portfolio to meet ISO 13849-1 standards, including safe I/O modules, sensors, switches, and opto-electronic protective devices. Their IO-Link blocks support safety applications up to PLd/SIL2, offering remote maintenance and reduced downtime.
Industrial Networking
Balluff's networking solutions facilitate reliable information exchange across all levels, with high-performance components for robust communication. Their network modules, switches, and I/O blocks support various protocols like Ethernet/IP, Profinet, and EtherCAT, ensuring efficient and flexible network design.
Product Families
Balluff offers a range of network blocks for different protocols, including CC-Link, Ethernet/IP, Devicenet, EtherCAT, and Profibus. These blocks provide features like powerful diagnostics, real-time control, and easy integration into existing systems.
Conclusion
Balluff's solutions are designed to enhance productivity, safety, and network efficiency in industrial environments. Their products are characterized by ease of installation, comprehensive diagnostics, and adaptability to harsh conditions.
Specifications and Features
1. IO-Link Interfaces: The document describes various IO-Link interfaces, including valve interfaces and universal interfaces, which allow for flexible and efficient connection of devices such as pumps, signal lights, and valve terminals. These interfaces support up to 16 inputs/outputs and offer fast connections using standard sensor cables.
2. Memory Modules: IO-Link memory modules are highlighted for their built-in data storage capabilities, allowing for logging and saving of various parameters, which aids in efficient maintenance and repair.
3. Inductive Couplers: These devices enable contactless data and power transmission, reducing mechanical wear and increasing system availability. They support bidirectional signal transmission and are easy to install without configuration.
Procedures and Recommendations
1. Software Tools: Balluff provides software for configuring and operating IO-Link devices, simplifying parameter setting and commissioning. The Balluff Engineering Tool (BET) is mentioned for its ease of use in setting up IO-Link devices.
2. Tool Management: Solutions for tool management using RFID technology are discussed, emphasizing reduced setup times and error rates. The Tool-ID system allows for easy retrofitting and efficient data transmission.
Standards and Compliance
1. Power Supply Units: Balluff offers a range of power supply units with features like Heartbeat® technology for predictive maintenance. These units are available in various configurations and are approved for global use.
Key Benefits and Advantages
1. Efficiency and Flexibility: The document highlights the efficiency and flexibility of Balluff's solutions, including reduced cabling complexity, space-saving designs, and maintenance-free operations.
2. Enhanced Maintenance: The use of memory modules and software tools enhances maintenance processes by providing detailed operational data and simplifying device configuration.
3. Reliability and Safety: Inductive couplers and power supply units are designed to ensure reliable operation, with features like contactless transmission and short-circuit protection.
Conclusion
Balluff's range of products and solutions, including IO-Link interfaces, memory modules, inductive couplers, and power supply units, are designed to enhance automation processes by providing efficient, flexible, and reliable connectivity and power solutions. The integration of software tools further simplifies device management and maintenance, contributing to increased productivity and reduced downtime.
1. IO-Link Interfaces: The document describes various IO-Link interfaces, including valve interfaces and universal interfaces, which allow for flexible and efficient connection of devices such as pumps, signal lights, and valve terminals. These interfaces support up to 16 inputs/outputs and offer fast connections using standard sensor cables.
2. Memory Modules: IO-Link memory modules are highlighted for their built-in data storage capabilities, allowing for logging and saving of various parameters, which aids in efficient maintenance and repair.
3. Inductive Couplers: These devices enable contactless data and power transmission, reducing mechanical wear and increasing system availability. They support bidirectional signal transmission and are easy to install without configuration.
Procedures and Recommendations
1. Software Tools: Balluff provides software for configuring and operating IO-Link devices, simplifying parameter setting and commissioning. The Balluff Engineering Tool (BET) is mentioned for its ease of use in setting up IO-Link devices.
2. Tool Management: Solutions for tool management using RFID technology are discussed, emphasizing reduced setup times and error rates. The Tool-ID system allows for easy retrofitting and efficient data transmission.
Standards and Compliance
1. Power Supply Units: Balluff offers a range of power supply units with features like Heartbeat® technology for predictive maintenance. These units are available in various configurations and are approved for global use.
Key Benefits and Advantages
1. Efficiency and Flexibility: The document highlights the efficiency and flexibility of Balluff's solutions, including reduced cabling complexity, space-saving designs, and maintenance-free operations.
2. Enhanced Maintenance: The use of memory modules and software tools enhances maintenance processes by providing detailed operational data and simplifying device configuration.
3. Reliability and Safety: Inductive couplers and power supply units are designed to ensure reliable operation, with features like contactless transmission and short-circuit protection.
Conclusion
Balluff's range of products and solutions, including IO-Link interfaces, memory modules, inductive couplers, and power supply units, are designed to enhance automation processes by providing efficient, flexible, and reliable connectivity and power solutions. The integration of software tools further simplifies device management and maintenance, contributing to increased productivity and reduced downtime.
Overview
Balluff provides a comprehensive range of connectivity solutions designed for various industrial applications, ensuring reliable transmission of signals, data, and power. Their products are suitable for extreme temperatures and sensitive environments, such as the food industry, and are designed for easy installation and rapid integration.
Balluff provides a comprehensive range of connectivity solutions designed for various industrial applications, ensuring reliable transmission of signals, data, and power. Their products are suitable for extreme temperatures and sensitive environments, such as the food industry, and are designed for easy installation and rapid integration.
Product Categories
- Single-Ended Cordsets: Available in various cable types and connectors, these cordsets are robust and industrial-grade, suitable for high temperatures and harsh environments. They are resistant to shocks and vibration and conform to protection class IP67.
- Double-Ended Cordsets: These cordsets ensure continuous and secure transmission of signals, data, and power. They are available for various fieldbus systems and are designed to withstand high temperatures and mechanical wear.
- Field Attachables: Offering a wide selection for every industry, these connectors are robust and industrial-grade, ensuring secure transmission of signals, data, and power.
- Junction Blocks: Designed for harsh environments, these blocks connect sensors and actuators to controllers, offering high media resistance and precision fit with metal screw inserts.
Key Features
- High-quality materials and robust design suitable for industrial use.
- Protection against shocks, vibration, and extreme temperatures.
- Compliance with protection classes IP67 and IP69K for specific applications.
- Easy and flexible installation options.
Applications
- Food and beverage industry: Products are optimized for high hygiene requirements and are made with stainless steel nuts.
- Welding and harsh industrial environments: Cordsets are designed to withstand flying sparks, metal spatter, and mechanical impacts.
- Fieldbus systems: Certified bus cables are available for all common systems, ensuring compatibility and flexibility.
Overview
Balluff offers a comprehensive range of connectivity solutions, including receptacles, bulk cables, Y-splitters, tees, bulkheads, adapters, terminating resistors, and accessories. These products are designed for industrial applications, providing robust, reliable, and flexible connections.
Balluff offers a comprehensive range of connectivity solutions, including receptacles, bulk cables, Y-splitters, tees, bulkheads, adapters, terminating resistors, and accessories. These products are designed for industrial applications, providing robust, reliable, and flexible connections.
Receptacles
Available in M8 and M12 sizes, Balluff receptacles come in 3-, 4-, 5-, 8-, and 12-pin versions. They are made of durable metal, offering IP67 protection and resistance to shock and vibration. Key features include robust metal designs, high-quality materials, and flexible application options.
Available in M8 and M12 sizes, Balluff receptacles come in 3-, 4-, 5-, 8-, and 12-pin versions. They are made of durable metal, offering IP67 protection and resistance to shock and vibration. Key features include robust metal designs, high-quality materials, and flexible application options.
Bulk Cables
Balluff's bulk cables are suitable for high-temperature environments, such as welding applications, withstanding temperatures up to 800°C. They are available in various materials and cross-sections, offering installation flexibility and a long service life.
Balluff's bulk cables are suitable for high-temperature environments, such as welding applications, withstanding temperatures up to 800°C. They are available in various materials and cross-sections, offering installation flexibility and a long service life.
Y-Splitters
These splitters allow for the collection, connection, and splitting of two signals. They are available in various designs, ensuring rapid and reliable connections with high dust and water protection. Specific versions are optimized for the food industry and sensor connections.
These splitters allow for the collection, connection, and splitting of two signals. They are available in various designs, ensuring rapid and reliable connections with high dust and water protection. Specific versions are optimized for the food industry and sensor connections.
Tees
Balluff tees are compact and designed for reliable signal distribution. They offer various protection circuits and mounting options, suitable for M8, M12, and 7/8" connections.
Balluff tees are compact and designed for reliable signal distribution. They offer various protection circuits and mounting options, suitable for M8, M12, and 7/8" connections.
Bulkheads
These plug connectors provide reliable connections through control cabinet walls, featuring high dust and water protection. They are available in RJ45 and M12 versions, resistant to shocks and vibration.
These plug connectors provide reliable connections through control cabinet walls, featuring high dust and water protection. They are available in RJ45 and M12 versions, resistant to shocks and vibration.
Adapters
Balluff adapters facilitate quick and reliable connections between different plug designs. They are robust and designed for industrial conditions, offering additional flexibility.
Balluff adapters facilitate quick and reliable connections between different plug designs. They are robust and designed for industrial conditions, offering additional flexibility.
Terminating Resistors
Available for all standard commercial bus systems, these resistors are robust, interference-resistant, and suitable for industrial environments. They support high manufacturing quality and are available in various designs.
Available for all standard commercial bus systems, these resistors are robust, interference-resistant, and suitable for industrial environments. They support high manufacturing quality and are available in various designs.
Accessories
Balluff provides a range of accessories for sensor integration, including fastening technology, mechanical protection, and mounting solutions. These accessories ensure easy installation, precise positioning, and high machine availability.
Balluff provides a range of accessories for sensor integration, including fastening technology, mechanical protection, and mounting solutions. These accessories ensure easy installation, precise positioning, and high machine availability.
Overview
This document provides a comprehensive overview of Balluff's mounting systems, protective solutions, optical accessories, and lighting systems for industrial applications. It highlights the features, benefits, and specifications of various product families designed to enhance the functionality and durability of sensors and devices in challenging environments.
This document provides a comprehensive overview of Balluff's mounting systems, protective solutions, optical accessories, and lighting systems for industrial applications. It highlights the features, benefits, and specifications of various product families designed to enhance the functionality and durability of sensors and devices in challenging environments.
Mounting Systems
- BAM Mounts: Designed for proximity switches, these mounts offer secure protection, precise positioning, and easy installation. Available in various sizes and materials, they ensure economical and reliable sensor replacement.
- BAM Universal Brackets: These brackets are compatible with the BMS assembly system and come in various sizes and materials, offering flexibility and a good price/performance ratio.
- BAM Flexible Mounting System: A robust and configurable system that includes base brackets, rods, and linkage pieces, available in different materials for versatile applications.
Protective Solutions
- Mechanical Protection: Includes protective caps, housings, covers, and tubes to prevent mechanical damage to sensors and devices, ensuring high quality and long service life.
- BAM Plunger Probe Solutions: Designed for harsh environments, these solutions offer reliable performance with various plunger tips and spring tensions.
- BAM Sabotage Protection: Provides protection against misadjustment and sabotage, available in high-quality plastic and aluminum.
- BAM Protective Housing: Offers resistance to high temperatures, chemicals, and mechanical effects, suitable for harsh environments.
- BAM Protective Caps and Port Covers: Ensure protection in harsh environments, available in metal and plastic versions with high resistance to temperature and chemicals.
- BAM Protective Tubes for Cables: Flexible silicone cable guards that protect cables in welding areas, offering chemical resistance and high-temperature handling.
Optical Accessories
- BAM Reflectors: Heat and chemical-resistant reflectors suitable for various light applications, offering easy attachment and high-quality materials.
- BAM Optics: Includes diaphragms, filters, lenses, and deflectors for Balluff sensors, providing precision and homogeneous optical properties.
- BFO Plastic and Glass Fibers: Robust fiber solutions for optical applications, offering precision, speed, and resistance to temperature and chemicals.
Lighting Systems
- BAE Dark Field and Background Lights: Provide homogeneous lighting for surface inspection, available in various sizes and light types.
- BAE Ring, Strip, and Coaxial Lights: Offer targeted and homogeneous lighting for different applications, with easy installation and high-quality housing.
- BAE Spot Lights and Line Lasers: Provide pinpoint and modulatable lighting for defect detection and measurement, with robust construction and adjustable features.
- BAE Machine Lights: Durable LED lights for versatile applications, offering high performance and energy efficiency with easy integration.
Introduction
Balluff is a leading provider of sensor, identification, and image processing solutions, offering networking technology and software for automation requirements. With over 100 years of experience, Balluff operates globally with 38 subsidiaries, ensuring high-quality standards in 68 countries.
Balluff is a leading provider of sensor, identification, and image processing solutions, offering networking technology and software for automation requirements. With over 100 years of experience, Balluff operates globally with 38 subsidiaries, ensuring high-quality standards in 68 countries.
Signal Converters and Communication Adapters
Balluff's signal converters efficiently transport signals by converting them from one format to another, such as analog to digital. These converters are easy to install, can be placed in control cabinets or directly on sensors, and allow for the adaptation of output signals to specific applications. They offer cost reduction potential and can mix different signals on one assembly.
Balluff's signal converters efficiently transport signals by converting them from one format to another, such as analog to digital. These converters are easy to install, can be placed in control cabinets or directly on sensors, and allow for the adaptation of output signals to specific applications. They offer cost reduction potential and can mix different signals on one assembly.
Product Overview
The BNI/BAE signal converters allow for changing output signals or counting and timing functions without additional installations. They include analog switching devices, signal converters for sensors with switching output, and signal amplifiers. Features include LED indicators for switching states and timer functions for capacitive sensors.
The BNI/BAE signal converters allow for changing output signals or counting and timing functions without additional installations. They include analog switching devices, signal converters for sensors with switching output, and signal amplifiers. Features include LED indicators for switching states and timer functions for capacitive sensors.
Services
Balluff provides tailored services for fast commissioning, optimal process flows, and planning security. Services include technical support, training, consultation, development, integration, and customer-specific solutions.
Balluff provides tailored services for fast commissioning, optimal process flows, and planning security. Services include technical support, training, consultation, development, integration, and customer-specific solutions.
Company Philosophy
Balluff is committed to innovation in automation, collaborating with associations, universities, and research institutes to develop new industrial sector solutions. The company emphasizes environmental management and resource care, ensuring sustainable practices.
Balluff is committed to innovation in automation, collaborating with associations, universities, and research institutes to develop new industrial sector solutions. The company emphasizes environmental management and resource care, ensuring sustainable practices.
Online Resources
Balluff's website offers a product finder, allowing users to filter by operating principle, area of use, industry, or application. Customers can compare products, save them in a wish list, and order directly online.
Balluff's website offers a product finder, allowing users to filter by operating principle, area of use, industry, or application. Customers can compare products, save them in a wish list, and order directly online.
Contact Information
Balluff GmbH is headquartered in Neuhausen a. d. F., Germany. Contact details include phone, fax, and email for inquiries and support.
Balluff GmbH is headquartered in Neuhausen a. d. F., Germany. Contact details include phone, fax, and email for inquiries and support.
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Catalog excerpts
QUALITY DOWN TO THE LAST DETAIL · Products and Services Headquarters Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a. d. F. Germany Phone +49 7158 173-0 Fax +49 7158 5010 [email protected] Doc. No. 934785 · EN · E22 · Subject to change. Replaces J20. CONTACT OUR WORLDWIDE SUBSIDIARIES QUALITY DOWN TO THE LAST D
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Energy Generation Packaging, Foods and Beverages Semiconductor Industry Life Science Steel and Metallurgical Industry Innovative solutions TO MEET YOUR AUTOMATION NEEDS
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SEIZE THE OPPORTUNITIES OF THE INDUSTRIAL INTERNET OF THINGS WITH BALLUFF The future of automation is digital and interlinked. As your automation partner we accompany you step by step on the path to the smart factory. And all the while we keep your competitive ability in view. Build on our expertise and experience – we support you in exploiting the potential of the Industrial Internet of Things (IIoT). For higher productivity, more efficiency and transparent manufacturing When it comes to generating and transporting data, we have many years of experience with outstanding success. It is on this...
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Inductive sensors Photoelectric sensors Capacitive sensors Magnetic field sensors Ultrasonic sensors Cam switches Magnetostrictive sensors 50 Magnetic encoders 54 Inclination sensors 56 Pressure sensors 60 Temperature sensors 62 Flow sensors 64 Condition Monitoring Sensors RFID system HF (13.56 MHz) BIS M RFID system LF (70/455 kHz) BIS C RFID system LF (125 kHz) BIS L RFID system UHF (860/960 MHz) BIS U SENSOR TECHNOLOGY 66 RFID 86 Machine vision 90 Optical identification 84 MACHINE VISION AND OPTICAL IDENTIFICATION 94 Signaling and display devices 92 HUMAN MACHINE INTERFACES 98 Safe I/O modules...
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118 Configuring and operating IO-Link devices 116 SOFTWARE 122 Tool-ID 122 Connected Mold-ID 120 SYSTEMSOLUTIONS 126 Power Supplies 124 POWER SUPPLY UNITS 132 Single-ended cordsets 136 Double-ended cordsets 140 Field attachables 142 Junction blocks 144 Receptacles Bulk cables Y-splitters Tees Bulkheads Adapters Terminating resistors OPENING UP NEW PERSPECTIVES 182 FIND YOUR BALLUFF SOLUTION 184 Fastening technology Mechanical protection Reflectors, fibers, optics Lights for vision systems and machines Signal converters and communication adapters
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Comprehensive solutions for industrial automation SENSOR TECHNOLOGY In the field of sensor technology, Balluff handles the entire range of technology with its various operating principles. We offer high-value sensors for any application or requirement: from linear measurement to object detection to level, temperature and pressure monitoring. For everyday industrial uses as well for tough applications in critical environments. Our quality management regime is DIN EN ISO 9001:2015 certified. All Balluff sensors are tested in our in-house, accredited laboratory. They also meet regional and international...
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Highest quality and accuracy for automation INDUCTIVE SENSORS Automation is almost inconceivable without inductive sensors. Wherever processes are automated, non-contact position detection of metallic objects, free from wear, and with high reliability are in demand whether in machine building, electronics production, in the automobile, foods or plastics industry. Balluff offers you a wide range of inductive sensors in various form factors for virtually any application: from standard sensors to sensors with extended switching distance, hygiene-approved, high-pressure and Ex sensors, Factor 1 or...
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PRODUCT OVERVIEW Product family BES hygienic inductive sensors Long service life even under difficult environmental conditions Our hygienic sensors are extremely resistant to abrasives and aggressive media. Even the part label is protected against abrasion and chemicals. The LED indicators cannot be destroyed. And the housing construction is optimized for safe cleaning, so that the products do not retain dirt. stainless steel, such as 1.4404, 1.4571 n High chemical resistance n High degree of protection IP67 to IP69K n Extended temperature range available n Ecolab, FDA certifications available...
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Product family Weld-immune inductive sensors Product family No problem with magnetic fields, slag, metal splatter and abrasive media Weld-immune Factor 1 inductive sensors from Balluff detect metallic objects, such as steel, aluminum, or brass, with the same switching distance. With their ceramic coating they are just as resistant to metal spatter, slag, and combustion residues as they are to magnetic fields arising from electric welding currents of up to 25 kA. Even abrasive media and cleaning agents cannot harm them. Perfect for use in welding, induction hardening installations, and similarly...
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Generous detection range and high reliability PHOTOELECTRIC SENSORS Photoelectric sensors from Balluff reliably recognize the presence of objects. They check shape, color, distance or thickness equally reliably. And they have a significantly greater detection range compared to inductive or capacitive technology. Balluff offers you a wide variety of products. You can choose sensors using all light types from red light to infrared to laser technology, and sensors with different ranges, with and without background suppression, as well as many different form factors. For specialty applications, mini-sensors,...
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PRODUCT OVERVIEW Product family For detecting contrast differences Our vast array of diffuse sensors offers an economical solution if you want to reliably detect contrast differences. These diffuse sensors detect objects based on their surface, color, and material. Thus, their scanning range depends on the size, shape, color, and texture of the reflective object surface. Ideal for detecting contrast differences dependent upon surface, color and material Economical and easy to mount and align thanks to highly visible light beams Shorter ranges as compared to retro-reflective and through-beam sensors...
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Product family BGL through-beam fork sensors Product family Unmatched high precision and reliability Our fork sensors with transmitter and receiver in one housing are pre-adjusted. That reduces your expense, saves valuable time during start-up and supports reliable processes. When it comes to accuracy, small parts and detail detection, and operating reliability, our fork sensors are unsurpassed. The broad product offering also ensures reliable solutions even for challenging applications such as transparency detection, water detection and web edge control. Our light grids are ideally suited for...
Open the catalog to page 12All Balluff GmbH catalogs and technical brochures
PRODUCTS FOR EFFICIENT AUTOMATION 5656 Pages
PRODUCTS FOR EFFICIENT AUTOMATION 4190 Pages
PRODUCTS FOR EFFICIENT AUTOMATION 3584 Pages
PRODUCTS FOR EFFICIENT AUTOMATION 2444 Pages
PRODUCTS FOR EFFICIENT AUTOMATION 1796 Pages
PRODUCTS + NEWS25 Pages
GUIDED CHANGEOVER SOLUTION3 Pages
PRODUCTS FOR THE WASHDOWN AREAS88 Pages
MOBILE EQUIPMENT21 Pages
SOLUTIONS FOR DRIVE TECHNOLOGY15 Pages
TAILOR-MADE QUALITY5 Pages
WE MONITOR YOUR MACHINES10 Pages
PACKAGING, FOOD AND BEVERAGE76 Pages
MANAGING ALL YOUR DATA6 Pages
MAGNETIC FIELD SENSORS7 Pages
Balluff products and services94 Pages
Archived catalogs
BALLUFF TEST CAMPUS15 Pages
OPENING NEW PERSPECTIVES13 Pages
BES00HC2 Pages
BES00CK2 Pages
BES00P72 Pages
BES00HF2 Pages
BES00682 Pages
BES00EF2 Pages
BES013N2 Pages
BES003P2 Pages
BES01ZN2 Pages
BES00422 Pages
BES02NC2 Pages
BES05F92 Pages
BES060T2 Pages
BES00282 Pages
BES00H42 Pages
BES00862 Pages
BES054Z2 Pages
BES008L2 Pages
BES00PY2 Pages
BES01ZW2 Pages
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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.