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Balluff GmbH
PRODUCTS FOR EFFICIENT AUTOMATION 2

PRODUCTS FOR EFFICIENT AUTOMATION 2

Product catalog summary

Overview
This document provides a comprehensive overview of Balluff's sensor technology offerings, focusing on products designed for efficient automation across various industries such as steel, semiconductor, life sciences, packaging, and energy generation. The document is part of a series that categorizes products into five volumes, with this volume specifically detailing sensors.

Main Sections

Sensor Types: The document categorizes sensors into two main groups: Sensors 1 and Sensors 2. Sensors 2 includes ultrasonic sensors, magnetically coded sensors, magnetostrictive sensors, inclination sensors, pressure sensors, temperature sensors, flow sensors, and condition monitoring sensors.
Product Features: Each sensor type is described with its specific applications, such as distance measurement, object detection, and environmental monitoring. The document highlights the versatility and precision of these sensors, emphasizing their ability to function in challenging environments.
Technical Specifications: Detailed specifications are provided for each sensor type, including operating voltage, range, switching frequency, ambient temperature, protection degree, and repeat accuracy. The document also includes information on housing materials and connection interfaces.
Quality and Standards: Balluff's quality management is certified under DIN EN ISO 9001:2015, ensuring that all sensors meet international standards and are tested in accredited laboratories.
Additional Resources: The document directs users to Balluff's Product Finder for more detailed product-specific information, including technical drawings, data sheets, and user guides.

Key Benefits

Contactless detection and reliable performance in critical environmental conditions.
High precision and versatility in various industrial applications.
Compliance with international quality standards.

Conclusion
Balluff offers a diverse range of high-quality sensors suitable for a wide array of industrial applications, ensuring efficient automation and reliable performance even in challenging environments.

Ultrasonic Sensors

Specifications: These sensors operate with analog voltage/current outputs (0-10 V/4-20 mA) and have a linear rising/falling characteristic. They are housed in stainless steel and PBT, TPU materials, with a PTFE sensing surface.
Range and Frequency: The sensors cover ranges from 85 to 5000 mm with switching frequencies of 5 to 9 Hz.
Environmental Conditions: They are rated for ambient temperatures between -25 to 70 °C and have an IP67 protection degree.
Accuracy and Pressure: They offer a repeat accuracy of ±0.15% FS and can withstand pressures up to 6 bar.
Power Requirements: Operating voltage is between 9-30 VDC.

Magnetic Encoders

Purpose: Designed for precise positioning and speed detection in dynamic applications, suitable for both linear and rotational applications.
Features: Contact-free, wear-free, with high resolution up to 1 µm and measurement lengths up to 48 m. They offer incremental or absolute interfaces.
Specifications: Include various models with different interfaces (SSI, BiSS-C, IO-Link), data formats (16 to 32-bit), and resolutions (0.98 to 10 µm).
Environmental and Power: Operating temperatures range from -20 to +80 °C, with IP67 protection. They require operating voltages of 5 V ±5% or 10-30 VDC.
Preferred Models: Examples include BML-S1H1-S6QC-M3CA-D0-KA00,3-S284 and BML-S1G0-S7ED-M5EA-D0-S284, each with specific configurations for different applications.

Magnetostrictive Sensors

BTL5 Series Specifications: Accuracy: ±1 LSB, Linearity Deviation: ±30 µm, Operating Voltage: 20...28 VDC, Ambient Temperature: -40...85 °C, Mechanical Configuration: Block-style profile (37 x 35 mm), Housing Material: Aluminum, Anodized, IP Rating: IP67 with connector, Approval/Conformity: CE, cULus, EAC, WEEE.
BTL6 Series Specifications: Interface Options: Analog voltage, Digital pulse, EtherCAT, Varan, IO-Link, Measuring Length: 50...5080 mm (varies by model), Repeat Accuracy: ≤ 10 µm to ≤ 30 µm (varies by model), Linearity Deviation: ±200 µm to ±0.04% FS (varies by model), Operating Voltage: 10...30 VDC (varies by model), Ambient Temperature: -25...85 °C (varies by model), Mechanical Configuration: Round or flat profile, Housing Material: Aluminum, Anodized, IP Rating: IP67 with connector, Approval/Conformity: CE, cULus, EAC, WEEE.

Pressure Sensors

Specifications: Operating Voltage: 18...30 VDC, Interface: IO-Link 1.1, Analog Output: Selectable between 4…20 mA and 0…10 V, Switching Output: 2x PNP/NPN NO/NC switchable, Connection: M12x1 connector, 4-pin, Process Connection: Options include G 1/4" (DIN 3852) and NPT 1/4", Materials: Stainless steel (1.4301) and high-density polyethylene for housing; Fluoroelastomer for gaskets, Temperature Range: Media temperature -40...125 °C, Ambient temperature -40...85 °C, Protection Degree: IP67, Approval/Conformity: CE, cULus, EAC, WEE.
Performance: Measuring Range: Varies from -1...5 bar to 0...600 bar depending on the model, Accuracy: ±0.5 % FSO BFSL, Overload Pressure: Ranges from 10 bar to 1000 bar, Burst Pressure: Ranges from 15 bar to 1800 bar.

Conclusion
Balluff's sensors and encoders are robust, precise, and versatile, suitable for a wide range of industrial applications. Detailed product information, including technical drawings and user guides, is available on their website.

Catalog excerpts

PRODUCTS FOR EFFICIENT AUTOMATION Sensors 2 Ultrasonic Sensors, Magnetically Coded Sensors, Magnetostrictive Sensors, Inclination Sensors, Pressure Sensors, Temperature Sensors, Flow Sensors, Condition Monitoring Sensors

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Metal Working Semiconductor Industry Life Science Steel and Metallurgical Industry Innovative solutions TO MEET YOUR AUTOMATION NEEDS

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Energy Generation Packaging, Foods and Beverages Plastics, Rubber and Tires Volume 2 – Products for efficient automation I 3

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INNOVATIVE SOLUTIONS FOR ANY REQUIREMENT To give you an overview of our range of offerings we have condensed our product portfolio into five volumes. This overview provides a list of topics contained in each volume. PRODUCTS FOR EFFICIENT AUTOMATION Sensors 1 Inductive sensors, capacitive sensors, photoelectric sensors, magnetic field sensors, mechanical cam switches PRODUCTS FOR EFFICIENT AUTOMATION Sensors 2 Ultrasonic sensors, magnetically coded sensors, magnetostrictive sensors, inclination sensors, pressure sensors, temperature sensors, microwave sensors, flow sensors Sensors nn apacitive...

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Volume 2 – Products for efficient automation I 5 4 PRODUCTS FOR EFFICIENT AUTOMATION PRODUCTS FOR EFFICIENT AUTOMATION PRODUCTS FOR EFFICIENT AUTOMATION RFID, machine vision and optical identification, human machine interfaces, systems Safety, industrial networking, power supplies Connection technology, accessories Vision and Optical Identification nn Human Machine Interfaces Networking nn Software and System Solutions nn Power Supplies Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information, including technical drawings, data sheets, user...

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Volume 2 – Products for efficient automation I 7 Ultrasonic Sensors Magnetic Encoders Magnetostrictive Sensors Inclination Sensors Pressure Sensors Temperature Sensors Flow Sensors Condition Monitoring Sensors GLOBAL PROJECT MANAGEMENT 440

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Comprehensive solutions for industrial automation

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Sensors RFID Machine Vision and Optical Identification Human Machine Interfaces Safety Industrial Networking Software and System Solutions Sensors Sensors nn Capacitive Sensors nn Magnetic Sensors nn Ultrasonic Sensors nn Mechanical Cam Switches nn Magnetostrictive Sensors nn Magnetically Coded Sensors nn Inclination Sensors nn Pressure Sensors nn Temperature Sensors nn Flow Sensors nn Condition Monitoring Sensors nn Photoelectric Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information, including technical drawings, data sheets, user guides...

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ULTRASONIC SENSORS 14 Ultrasonic sensors with a digital output 28 Ultrasonic sensors with analog output 42 Pressure-rated ultrasonic sensors MAGNETOSTRICTIVE SENSORS 68 Magnetostrictive linear position sensors in the profile housing 102 Magnetostrictive linear position sensors for industrial hydraulics 148 Magnetostrictive linear position sensors for extreme environments 155 Magnetostrictive linear position sensors for level measurement in hygienic areas 214 Magnetostrictive linear position sensors for mobile hydraulics 220 Redundant magnetostrictive linear position sensors 251 Magnetostrictive...

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CONDITION MONITORING SENSORS PRESSURE SENSORS 336 Pressure sensors without display 370 Pressure sensors with display 378 Front flush pressure sensors Human Machine Interfaces 414 Condition Monitoring Sensors Machine Vision and Optical Identification Volume 2 – Products for efficient automation I 11 TEMPERATURE SENSORS Industrial Networking 392 Media-contacting temperature sensors Software and System Solutions FLOW SENSORS Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information, including technical drawings, data sheets, user guides and more...

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Ultrasonic sensors from Balluff are available as switching or analog output types. Depending on the output signal you can either reliably detect and count objects or determine distances with high precision. These sensors therefore have versatile uses. Sensors Safety Industrial Networking Whether for position detection, distance detection or detection of powdery and fluid media – our ultrasonic sensors are precise all-rounders. They measure fill levels, heights and sag without making contact as well as count and monitor the presence of objects. These universal sensors work regardless of color...

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14 | Sensors | Ultrasonic Sensors PNP normally open/normally closed NPN normally open/normally closed PNP/NPN normally open/normally closed push-pull block style Housing material Material sensing surface PU foam epoxy resin glass PU foam epoxy resin glass PU foam epoxy resin glass Switching frequency Ambient temperature Protection degree Repeat accuracy

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Machine Vision and Optical Identification Ultrasonic sensors with a digital output | 15 PU foam epoxy resin glass PU foam epoxy resin glass PU foam epoxy resin glass PU foam epoxy resin glass PU foam epoxy resin glass Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information, including technical drawings, data sheets, user guides and more for each individual product. All items are available for download. Power Supply Software and System Solutions Human Machine Interfaces Industrial Networking

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16 | Sensors | Ultrasonic Sensors PNP normally open/normally closed 2 × PNP normally open/normally closed Housing material Material sensing surface PU foam epoxy resin glass PU foam epoxy resin glass PU foam epoxy resin glass PNP/NPN normally open/normally closed push-pull Switching frequency Ambient temperature Protection degree Repeat accuracy

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PU foam epoxy resin glass PU foam epoxy resin glass PU foam epoxy resin glass PU foam epoxy resin glass PU foam epoxy resin glass Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information, including technical drawings, data sheets, user guides and more for each individual product. All items are available for download. Power Supply Software and System Solutions Human Machine Interfaces Industrial Networking Machine Vision and Optical Identification Ultrasonic sensors with

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