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MANAGING ALL YOUR DATA

MANAGING ALL YOUR DATA

MANAGING ALL YOUR DATA

Product catalog summary
Overview of RFID Systems
RFID (Radio Frequency Identification) is a technology for non-contact and automatic identification of objects using electromagnetic induction or radio waves. It is often used with bar codes, data matrix codes, biometry, and optical text recognition.
Benefits of RFID
  • No line of sight required between data carrier and reader.
  • Long service life of data carriers.
  • High system reliability in harsh conditions.
  • High memory capacity depending on the data carrier.
Applications
  • Traceability of production objects.
  • Asset management, such as tool identification.
  • Access control for areas and machines.
  • Counterfeit protection in guarantees and maintenance work.
RFID Frequency Ranges
  • LF (Low Frequency, 30-300 kHz): Best for close range and metallic environments, often used in tool identification.
  • HF (High Frequency, 3-30 MHz): Ideal for parts tracking at close range up to 400 mm, allows processing and storing large data quantities at high speeds.
  • UHF (Ultra High Frequency, 300 MHz-3 GHz): Communicates at ranges up to 6 m, allows simultaneous reading of multiple data carriers.
Balluff RFID Systems
  • LF RFID System (70/455 kHz) BIS C and (125 kHz) BIS L.
  • HF RFID System (13.56 MHz) BIS M.
  • UHF RFID System (860/960 MHz) BIS U.
System Components
  • Data Carrier: Stores data.
  • Read/Write Head: Transmits data.
  • Processor Unit: Processes data.
Balluff's BIS V Processor Unit
The BIS V processor unit is a flexible solution supporting multiple frequencies (LF, HF, UHF) and allows for the combination of different systems, reducing inventory costs and increasing flexibility. It supports up to four read/write heads and IO-Link devices, offering an all-in-one solution for various applications.
System Components Overview
  • Data Carrier (Tag/Data Carrier): Stores data read or written by computers or automation equipment. Available in passive (without power supply) and active (with power supply) versions.
  • Read/Write Head: Provides power to the data carrier, reads its data, and writes new data. Sends data to the processor unit for further processing.
  • Antenna: Transmits power. HF/LF systems have integrated antennas in the read/write head, while UHF systems use passive antennas integrated into the processor unit.
  • Processor Unit: Used for signal processing and preparation, typically includes an interface for connecting to a controller/PC system.
Communication Between Components
Data carriers and read/write heads connect via frequency-dependent coupling. UHF uses electromagnetic waves, while LF and HF use inductive coupling.
System Characteristics
  • Data Storage: Centralized storage uses a central database, while decentralized storage retains data on data carriers.
  • LF/HF Systems: Read/write distance is affected by antenna shape and traverse speed. Installation conditions and proximity to metal are crucial.
  • UHF Systems: Power transmission is essential, and antenna polarization affects data carrier orientation.
Industry Standards
  • ISO 15693: Standards for non-contacting chip cards and identification systems, operating at 13.56 MHz.
  • ISO 14443: Standards for non-contact chip cards used in identification and payment applications.
  • Proprietary Solutions: High-performance solutions from Balluff offer faster data processing than standard industry solutions.
Conclusion
RFID technology offers non-contact and automatic identification of objects using electromagnetic induction or radio waves. It is widely used for traceability, asset management, authentication, and monitoring in various industries.
System Structure
RFID systems consist of three main components: the data carrier, read/write head, and processor unit. The data carrier stores data, the read/write head transmits data, and the processor unit processes and communicates data. Data carriers can be passive (without power supply) or active (with power supply). The read/write head powers the data carrier and communicates with the processor unit. Antennas are integrated into the read/write head for HF/LF systems, while UHF systems use passive antennas.
Communication and Standards
Communication between components is frequency-dependent, with UHF using electromagnetic waves and LF/HF using inductive coupling. Various industry standards, such as ISO 15693 and ISO 14443, govern communication protocols. Balluff offers proprietary high-performance solutions that exceed standard capabilities.
Data Storage
Data storage can be centralized or decentralized. Centralized storage uses a central database, while decentralized storage keeps all data on the data carrier. Centralized systems are mainly used with UHF, while decentralized systems are common with HF/LF.
LF/HF Systems
LF/HF systems are affected by antenna shape and installation conditions. Antenna shape influences field distribution and read distances. Installation must consider metal proximity to maintain specified read/write distances. Data carriers use EEPROM or FRAM memory types, differing in write cycle capacity.
UHF Systems
UHF systems require proper antenna polarization for optimal function. Linear polarized antennas need alignment, while circular polarized antennas are less orientation-sensitive. UHF data carriers often use dipole antennas, with standards like ISO/IEC 18000-6 and EPC Class1 Gen2 ensuring compatibility.
Performance and Applications
Balluff offers solutions for various RFID applications, including LF, HF, and UHF systems. The BIS V processor unit supports multi-frequency operations, enhancing flexibility and reducing costs. UHF systems are suitable for dynamic processes with long read distances, while HF systems are ideal for short-range tool identification.
Overview of RFID System (860/960 MHz) BIS U
Key Benefits:
  • High transmission speeds and large data capacities with ranges up to 400 mm.
  • Seamless integration into applications using global RFID standards ISO 15693 and ISO 14443A.
  • Capability for customer-specific developments.
  • Applications include parts tracking at close range, production control, and simultaneous detection of multiple data carriers.
  • Complete tailored system solutions are possible, suitable for traceability, automation process tracking, and intralogistics.
See more

Catalog excerpts

MANAGING ALL YOUR DATA-1

Industrial RFID systems – managing all your data Headquarters Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a. d. F. Germany Phone +49 7158 173-0 Fax +49 7158 5010 [email protected] Industrial RFID systems Automatic identification and tracking in production THE PERFORMANCE RANGE Balluff offers you a wide selection of data carriers and read/write heads for LF, HF and UHF applications. With the BIS V multi-frequency processor unit, all systems can be combined with each other. This adds flexibility and saves costs through lower inventory levels. MANAGING ALL YOUR DATA Your Balluff solutions n HF RFID system (13.56 MHz) BIS M RFID system (70/455 kHz) BIS C n LF RFID system (125 kHz) BIS L n UHF RFID system (860/960 MHz) BIS U n LF Go online to individually configure your own system www.balluff.de/go/rfid-configurator CONTACT OUR WORLDWIDE SUBSIDIARIES Network block Read/write heads with IO-Link Data carriers Read/write heads with integrated processor unit Universal processor unit Read/write heads Industrial RFID systems – managing all your data Cost-effective solution for simple identification tasks High transmission speed for large volumes of data Continuous transmission security and data transparency LF INDUSTRIAL RFID SYSTEM HF INDUSTRIAL RFID SYSTEM UHF INDUSTRIAL RFID SYSTEM Low frequency (LF) RFID gives you the ability to use different LF processor units. The read/write head can be connected the traditional way using cable, or can be located directly on the processor unit housing. Our most flexible and modern solution is the universal BIS V processor unit. For high frequency (HF) RFID solutions we offer three possible combinations: You can combine up to four read/write heads on the BIS V processor unit in addition to connecting an IO-Link device. Many read/write heads can be connected to one IO-Link master, and all IO-Link devices can be flexibly combined with each other. By using an all-in-one read head you have everything – read head and processor unit – in one unit. For ultra-high frequency (UHF) systems you can select from special highperformance UHF processor units. The multi-frequency BIS V processor unit is also an option. Or you can read the UHF data carriers using one of our handheld readers, for example at manual workstations. The most important benefits Ideal for reliable tool identification at short ranges ■ – High performance and flexible even in machining centers with coolants and lubricants ■ – Other applications: Workpiece transport with conveyor systems, FTS and pallet transport systems, assembly technology and resource organization ■ – Wear-free, maintenance-free and insensitive to dirt ■ – The most important benefits High transmission speeds and large data quantities at ranges up to 400 mm ■ – Seamless integration in applications through global RFID standards ISO 15693 and ISO 14443A ■ – Customer-specific developments ■ – Applications: Parts tracking at close range, production control (palletizing, data recording on the workpiece itself, ...). ■ – The most important benefits For dynamic processes with great read distances up to 6 m and more ■ – Easy integration in applications using global standard interfaces and global standards: ISO 18000-6C and EPC Gen2 Class1 ■ – Simultaneous detection of many data carriers ■ – Complete tailored system solutions realizable ■ – Applications: Traceability, tracking of automation processes, intralogistics ■ – Controller Universal processor unit UHF processor units Mobile UHF read/write devices UHF antennas UHF data carriers 6 1 Controller 2 Processor unit with LF read/write heads 3 Universal processor unit 4 LF processor unit 5 LF read/write heads 6 LF data carriers Controller Universal processor unit Network block HF processor unit HF antenna HF read/write heads with IO-Link HF read/write heads HF read/write heads with

 Open the catalog to page 1
MANAGING ALL YOUR DATA-2

Industrial RFID systems – managing all your data Headquarters Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a. d. F. Germany Phone +49 7158 173-0 Fax +49 7158 5010 [email protected] Industrial RFID systems Automatic identification and tracking in production THE PERFORMANCE RANGE Balluff offers you a wide selection of data carriers and read/write heads for LF, HF and UHF applications. With the BIS V multi-frequency processor unit, all systems can be combined with each other. This adds flexibility and saves costs through lower inventory levels. MANAGING ALL YOUR DATA Your Balluff solutions n...

 Open the catalog to page 2
MANAGING ALL YOUR DATA-3

Industrial RFID systems – managing all your data Headquarters Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a. d. F. Germany Phone +49 7158 173-0 Fax +49 7158 5010 [email protected] Industrial RFID systems Automatic identification and tracking in production THE PERFORMANCE RANGE Balluff offers you a wide selection of data carriers and read/write heads for LF, HF and UHF applications. With the BIS V multi-frequency processor unit, all systems can be combined with each other. This adds flexibility and saves costs through lower inventory levels. MANAGING ALL YOUR DATA Your Balluff solutions n...

 Open the catalog to page 3
MANAGING ALL YOUR DATA-4

Industrial RFID systems – managing all your data SYSTEM CHARACTERISTICS RFID (Radio Frequency Identification) is the communication technology for non-contact and automatic identification of objects (merchandise, goods, people, animals, for example) using electromagnetic induction or radio waves. System frequencies How the system components communicate Why data storage is important Round antenna The lobe of the antenna field is distributed evenly and symmetrically ■ – No polarization or directionality, even offset. This means the data carrier and read/write head do not have to be aligned with...

 Open the catalog to page 4
MANAGING ALL YOUR DATA-5

Industrial RFID systems – managing all your data SYSTEM CHARACTERISTICS RFID (Radio Frequency Identification) is the communication technology for non-contact and automatic identification of objects (merchandise, goods, people, animals, for example) using electromagnetic induction or radio waves. System frequencies How the system components communicate Why data storage is important Round antenna The lobe of the antenna field is distributed evenly and symmetrically ■ – No polarization or directionality, even offset. This means the data carrier and read/write head do not have to be aligned with...

 Open the catalog to page 5

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