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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS
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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS - 1

Electronics industry FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS - 2

Electronics industry WE ARE AT HOME IN MANY SECTORS

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS - 3

Balluff in the electronics industry SOLUTIONS FOR THE ELECTRONICS PRODUCTION CIRCUIT BOARDS PRODUCTION Short product lifecycles, high innovation requirements and strongly networked global supply chains are important drivers of the electronics industry. Production in this environment must run as quickly, reliably and economically as possible – and with the lowest possible error rates. The latest Balluff products help you meet the requirements of the market. They are used in the relevant topics of circuit boards and electronics production: from intralogistics and traceability, robotics,...

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CONTENTS High speed, high transparency - high quality 8 INTRALOGISTICS AND TRACEABILITY Optimized data flow and process control 14 ASSEMBLY AND ROBOTICS Precision and efficiency for the core of electronics 24 CIRCUIT BOARDS PRODUCTION Step by step into the digital world 30 IIOT-CAPABLE WITH IO-LINK INDUSTRIAL INTERNET OF THINGS 42

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HIGH SPEED, HIGH TRANSPARENCY – HIGH QUALITY Continuously managing inventory and material movements while reliably avoiding errors is a challenge for companies in almost all industries. Automated processes allow you to store even large quantities – in a shorter time and with greater precision. Smart sensors and networked systems as part of the Industrial Internet of Things (IIoT) ensure efficient logistics processes. They collect data and prepare them in real time, thus providing the basis for autonomous and controlled processes. Therefore, dynamic shuttle systems and storage and retrieval...

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Solutions for intralogistics and traceability ➔ ➔ IDENTIFYING DATA MATRIX CODES ON ELECTRONIC COMPONENTS BVS coder reader PARTS TRACKING IN PRODUCTION AND ASSEMBLY BIS industrial RFID systems In the assembly process, all components and assemblies can be uniquely identified by means of attaching 2D codes and tracking them. Using Balluff code readers, you can read even the smallest data matrix codes, e.g. on battery cells or circuit boards – even when the component is in motion. Track the circulation stock of your automatic assembly system with our RFID system. Our flexible BIS V processor...

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➔ MOVE GOODS ENERGY-EFFICIENTLY BNI network blocks MONITOR DRIVERLESS TRANSPORT SYSTEMS (AGV) BIS industrial RFID systems RECOGNIZING PRESENCE OF DATA STORAGE DISKS BES inductive sensors SIMULTANEOUSLY USE ALL RFID TECHNOLOGIES BIS industrial RFID systems MOBILE INDEPENDENT IDENTIFICATION BVS HS handheld code reader ERROR-FREE CONTROL OF MATERIAL FLOW BIS industrial RFID systems Whoever wants to master the complexity of intralogistics processes with confidence is increasingly relying on decentralized concepts. For example, our IO-Link network blocks with 4 A output current can be used to...

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS - 8

OPTIMIZED DATA FLOW AND PROCESS CONTROL Whether you bundle signals, record and track data from your assembly process, or display operating states to ensure the quality of your assembly, Balluff helps you to perform all these tasks effortlessly. Our network blocks, for example, are designed for a decentralized system architecture outside the cabinet and as data compressors reduce the number of network nodes to an absolute minimum. With IO-Link, you use an established standard in automation for integrating a wide variety of devices. Furthermore, you are also ideally equipped for IIoT and the...

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS - 9

Solutions for assembly and robotics Shorter product life cycles and innovation cycles of the products, as well as rising quality requirements and labor costs increasingly demand robot-based solutions for the electronics industry. We simplify cooperation with compact lightweight robots, opening up additional possibilities and great potential for new, tailor-made automation solutions.

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TRANSPORT DATA OVER ALL LEVELS BNI network blocks for Ethernet/IP* VISUALIZE PRODUCTION PROCESSES FLEXIBLY BNI SmartLight RS232 INTERFACES SIMPLY INTEGRATED BAE signal converters TRANSPORT SIGNALS EFFICIENTLY BNI IO-Link sensor/actuator hubs RELIABLE DETECTION AND CONTROL OF OBJECTS BOS photoelectric sensors PROVIDE POWER SUPPLY IN DEMANDING APPLICATIONS BAE Heartbeat® power supplies with IO-Link interface Ever faster, more flexible, more efficient, and more adaptable production requires seamless communication from the sensor to the Internet. As a result, the volume of data within...

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS - 11

DIGITALIZE KANBAN SYSTEM BIS industrial RFID systems PAPERLESS PICKING BNI SmartLight indicators CHECK ASSEMBLY RESULT BVS industrial cameras BUNDLE SIGNALS IN AUTOMATION AND ROBOTICS BNI network blocks ENERGY AND DATA TRANSMITTED TO CHANGE GRIPPER WITHOUT CONTACT BIC inductive couplers QUALITY IN COMMISSIONING PROCESSES VIA VISUAL INSPECTION BVS industrial cameras Our solutions for e-Kanban systems automate the flow of materials and enable efficient, demand-oriented material supply on the production line. By using RFID (UHF), kanban cards become superfluous and the manual scanning of...

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS - 12

Notification Warning! Temperature is too high PRECISE ROBOT CONTROL IN PICK AND PLACE APPLICATIONS BVS industrial cameras ROBOT CONTROL FOR PERFORMANCE CRITICAL PARTS BVS industrial cameras RECORD ROBOT POSITION BML magnetic encoder systems MONITOR ROTATION OF ROBOT BML magnetic encoder systems RECORD AND OPTIMALLY MANAGE TOOL DATA WITH RFID Connected Mold-ID MONITOR THE CONDITION OF THE PRODUCTION LINE WITH IO-LINK Software Our industrial cameras give your robots a sense of sight. This facilitates easier part handling, more precise positioning of the robot arm, targeted gripping of parts,...

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS - 13

Circuit boards production PRECISION AND EFFICIENCY FOR THE CORE OF ELECTRONICS From smartphone, laptops and TVs to vacuum cleaners, today, there is hardly any terminal device that can still be used without electronics and isn't equipped with printed circuit boards. These must be treated with great care as a core element during production. Our industrial cameras provide you with reliable quality inspections to maintain the performance of your production over the long term. The short product life cycles in the industry require particularly adaptable production lines. Our intelligent sensors,...

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