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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS

FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS
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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS

Product catalog summary
Overview
Balluff provides solutions for the electronics industry, emphasizing fast, reliable, and cost-effective production. The document highlights the industry's need for short product lifecycles, high innovation, and global supply chains. Balluff's offerings include solutions for circuit boards, intralogistics, traceability, robotics, assembly technology, machine vision, and condition monitoring, with a focus on IIoT capabilities.
Intralogistics and Traceability
Balluff offers automated processes and smart sensors for efficient inventory and material movement management. Key technologies include dynamic shuttle systems, storage and retrieval units, and identification solutions like BVS coder readers and BIS industrial RFID systems for enhanced parts tracking and material flow control.
Assembly and Robotics
Balluff optimizes data flow and process control in assembly and robotics using network blocks and IO-Link technology for decentralized system architecture and IIoT integration. Products like BNI network blocks and SmartLight LED signal lamps improve production process visualization and data transport.
Product Features
Balluff products are noted for robust design, easy installation, high data security, and RFID technology compatibility. Products like BAE signal converters and BOS photoelectric sensors ensure reliable object detection and control, while BAE Heartbeat® power supplies provide efficient power supply.
Condition-Based Servicing of Power Supply
Balluff's solutions feature IO-Link communication, isolated power supply, and LED indicators for load, wear level, and remaining lifetime, supporting condition-based servicing of power supplies.
Industrial Cameras for Quality Assurance
BVS industrial cameras ensure high-quality assurance by verifying component assembly and reading barcodes, integrating easily into conveyor systems for 100% inline control.
SmartLight Indicators for Paperless Picking
BNI SmartLight indicators use color signals to guide item selection, reducing errors and improving process quality. They are IIoT-capable and display storage compartment fill levels.
Digitalize Kanban System with RFID
BIS industrial RFID systems automate material flow in e-Kanban systems, eliminating kanban cards and manual barcode scanning, thus reducing errors and improving logistics communication.
Network Blocks for Automation and Robotics
BNI network blocks simplify network topology in robot-based automation by bundling sensor signals, reducing wiring, and lowering costs while providing centralized parameterization and diagnostics.
Inductive Couplers for Gripper Automation
BIC inductive couplers enable contactless signal and energy transmission for gripper changes, eliminating mechanical wear and allowing 360-degree robot motion.
Visual Inspection in Commissioning Processes
BVS industrial cameras offer visual inspection capabilities, including position, size, alignment checks, and quality control, with flexible data exchange and easy access via web interfaces.
Condition Monitoring with IO-Link
Balluff's IO-Link devices provide continuous condition monitoring, predictive maintenance, and increased equipment effectiveness, with data visualization on devices or dashboards.
Tool Data Management with RFID
Connected Mold-ID uses RFID for automatic mold usage documentation, enhancing mold management with comprehensive data access and maintenance status visualization.
Robot Control for Critical Parts
BVS industrial cameras ensure precise robot control for performance-critical parts during assembly, offering high accuracy and robust design for high accelerations.
Precision in Circuit Board Production
Balluff provides solutions for circuit board manufacturing, including ultrasonic sensors for board detection, code readers for component identification, and photoelectric sensors for error prevention.
Inspection and Traceability in PCB Manufacturing
BVS industrial cameras and code readers facilitate inspection and traceability in PCB manufacturing, ensuring quality control and product identification with high-resolution imaging and efficient data management.
Digital Transformation Support
Balluff supports digital transformation with solutions that streamline processes, enhance materials management efficiency, and maintain competitiveness in the electronics industry.
Introduction to IO-Link
IO-Link is a digital communication standard that enhances enterprise resource planning by ensuring transparency and enabling a robust infrastructure for networking processes. It simplifies the transition into the digital world, making systems IIoT-capable.
Transition from Parallel Wiring to Fieldbus Protocol
The shift from parallel wiring to fieldbus protocol reduced installation efforts and costs by replacing numerous wires with a single bus cable. However, fieldbus cables are susceptible to noise and are expensive due to shielding requirements.
Advantages of IO-Link
IO-Link overcomes fieldbus protocol limitations by using unshielded, flexible industrial cables that are easy to connect and economical. It supports a wide variety of devices with standardized connectors, offering a universal interface similar to USB in automation. Safety over IO-Link integrates safety and automation technologies, providing comprehensive sensor and safety information.
Installation and Maintenance Benefits
IO-Link simplifies installation with a master and standard cables, ensuring noise immunity without expensive shielding. It allows quick sensor replacement and commissioning, reducing downtime and minimizing errors. Continuous diagnostics enable predictive maintenance, extending service intervals and optimizing process efficiency.
Applications and Products
The document lists various applications and products, such as RFID systems, sensors, and network blocks, highlighting their functions, interfaces, and features. These products support intralogistics, traceability, assembly, robotics, and circuit board production, enhancing efficiency and reducing costs.
Conclusion
Balluff emphasizes the importance of digital and networked automation for higher productivity and efficiency. With extensive experience in data generation and transport, Balluff positions itself as a partner in mastering the Industrial Internet of Things (IIoT) for competitive advantage.
Company Overview
Balluff is a leading provider of sensor, identification, and image processing solutions, offering a comprehensive range of products and services for automation. With over 100 years of experience, Balluff is committed to innovation and technological advancement in the Industrial Internet of Things (IIoT).
Product and Service Portfolio
Balluff's portfolio includes IIoT-capable hardware, middleware, software, and systems solutions. They offer a custom-tailored IIoT package that integrates seamlessly with existing infrastructures using standardized interfaces and protocols, particularly IO-Link, which is ideal for IIoT applications.
Commitment to Quality and Innovation
Balluff guarantees high-quality standards across 68 countries, supported by a workforce of around 3600 employees in 38 subsidiaries. The company emphasizes a digital focus, manufacturing expertise, and personal dedication to enhance competitive ability.
Environmental and Future Focus
Balluff is dedicated to sustainable practices through a sophisticated environmental management system. They aim to protect the environment and manage resources responsibly, ensuring long-term benefits for their partners.
Global Presence
Balluff operates worldwide, with headquarters in Germany and representation in over 60 countries. They maintain close contact with customers, associations, universities, and research institutes to develop new industrial sector solutions.
Contact Information
For more information, Balluff can be contacted at their headquarters in Germany or through their global subsidiaries listed on their website.
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Catalog excerpts

FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS-1

Electronics industry FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS-2

Electronics industry WE ARE AT HOME IN MANY SECTORS

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS-3

Balluff in the electronics industry SOLUTIONS FOR THE ELECTRONICS PRODUCTION CIRCUIT BOARDS PRODUCTION Short product lifecycles, high innovation requirements and strongly networked global supply chains are important drivers of the electronics industry. Production in this environment must run as quickly, reliably and economically as possible – and with the lowest possible error rates. The latest Balluff products help you meet the requirements of the market. They are used in the relevant topics of circuit boards and electronics production: from intralogistics and traceability, robotics, handling...

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS-4

CONTENTS High speed, high transparency - high quality 8 INTRALOGISTICS AND TRACEABILITY Optimized data flow and process control 14 ASSEMBLY AND ROBOTICS Precision and efficiency for the core of electronics 24 CIRCUIT BOARDS PRODUCTION Step by step into the digital world 30 IIOT-CAPABLE WITH IO-LINK INDUSTRIAL INTERNET OF THINGS 42

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS-5

HIGH SPEED, HIGH TRANSPARENCY – HIGH QUALITY Continuously managing inventory and material movements while reliably avoiding errors is a challenge for companies in almost all industries. Automated processes allow you to store even large quantities – in a shorter time and with greater precision. Smart sensors and networked systems as part of the Industrial Internet of Things (IIoT) ensure efficient logistics processes. They collect data and prepare them in real time, thus providing the basis for autonomous and controlled processes. Therefore, dynamic shuttle systems and storage and retrieval units...

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS-6

Solutions for intralogistics and traceability ➔ ➔ IDENTIFYING DATA MATRIX CODES ON ELECTRONIC COMPONENTS BVS coder reader PARTS TRACKING IN PRODUCTION AND ASSEMBLY BIS industrial RFID systems In the assembly process, all components and assemblies can be uniquely identified by means of attaching 2D codes and tracking them. Using Balluff code readers, you can read even the smallest data matrix codes, e.g. on battery cells or circuit boards – even when the component is in motion. Track the circulation stock of your automatic assembly system with our RFID system. Our flexible BIS V processor unit...

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS-7

➔ MOVE GOODS ENERGY-EFFICIENTLY BNI network blocks MONITOR DRIVERLESS TRANSPORT SYSTEMS (AGV) BIS industrial RFID systems RECOGNIZING PRESENCE OF DATA STORAGE DISKS BES inductive sensors SIMULTANEOUSLY USE ALL RFID TECHNOLOGIES BIS industrial RFID systems MOBILE INDEPENDENT IDENTIFICATION BVS HS handheld code reader ERROR-FREE CONTROL OF MATERIAL FLOW BIS industrial RFID systems Whoever wants to master the complexity of intralogistics processes with confidence is increasingly relying on decentralized concepts. For example, our IO-Link network blocks with 4 A output current can be used to control...

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS-8

OPTIMIZED DATA FLOW AND PROCESS CONTROL Whether you bundle signals, record and track data from your assembly process, or display operating states to ensure the quality of your assembly, Balluff helps you to perform all these tasks effortlessly. Our network blocks, for example, are designed for a decentralized system architecture outside the cabinet and as data compressors reduce the number of network nodes to an absolute minimum. With IO-Link, you use an established standard in automation for integrating a wide variety of devices. Furthermore, you are also ideally equipped for IIoT and the factory...

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS-9

Solutions for assembly and robotics Shorter product life cycles and innovation cycles of the products, as well as rising quality requirements and labor costs increasingly demand robot-based solutions for the electronics industry. We simplify cooperation with compact lightweight robots, opening up additional possibilities and great potential for new, tailor-made automation solutions.

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS-10

TRANSPORT DATA OVER ALL LEVELS BNI network blocks for Ethernet/IP* VISUALIZE PRODUCTION PROCESSES FLEXIBLY BNI SmartLight RS232 INTERFACES SIMPLY INTEGRATED BAE signal converters TRANSPORT SIGNALS EFFICIENTLY BNI IO-Link sensor/actuator hubs RELIABLE DETECTION AND CONTROL OF OBJECTS BOS photoelectric sensors PROVIDE POWER SUPPLY IN DEMANDING APPLICATIONS BAE Heartbeat® power supplies with IO-Link interface Ever faster, more flexible, more efficient, and more adaptable production requires seamless communication from the sensor to the Internet. As a result, the volume of data within manufacturing...

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS-11

DIGITALIZE KANBAN SYSTEM BIS industrial RFID systems PAPERLESS PICKING BNI SmartLight indicators CHECK ASSEMBLY RESULT BVS industrial cameras BUNDLE SIGNALS IN AUTOMATION AND ROBOTICS BNI network blocks ENERGY AND DATA TRANSMITTED TO CHANGE GRIPPER WITHOUT CONTACT BIC inductive couplers QUALITY IN COMMISSIONING PROCESSES VIA VISUAL INSPECTION BVS industrial cameras Our solutions for e-Kanban systems automate the flow of materials and enable efficient, demand-oriented material supply on the production line. By using RFID (UHF), kanban cards become superfluous and the manual scanning of barcodes...

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS-12

Notification Warning! Temperature is too high PRECISE ROBOT CONTROL IN PICK AND PLACE APPLICATIONS BVS industrial cameras ROBOT CONTROL FOR PERFORMANCE CRITICAL PARTS BVS industrial cameras RECORD ROBOT POSITION BML magnetic encoder systems MONITOR ROTATION OF ROBOT BML magnetic encoder systems RECORD AND OPTIMALLY MANAGE TOOL DATA WITH RFID Connected Mold-ID MONITOR THE CONDITION OF THE PRODUCTION LINE WITH IO-LINK Software Our industrial cameras give your robots a sense of sight. This facilitates easier part handling, more precise positioning of the robot arm, targeted gripping of parts, and...

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FAST, RELIABLE AND COST-EFFECTIVE PRODUCTION OF ELECTRONIC PRODUCTS-13

Circuit boards production PRECISION AND EFFICIENCY FOR THE CORE OF ELECTRONICS From smartphone, laptops and TVs to vacuum cleaners, today, there is hardly any terminal device that can still be used without electronics and isn't equipped with printed circuit boards. These must be treated with great care as a core element during production. Our industrial cameras provide you with reliable quality inspections to maintain the performance of your production over the long term. The short product life cycles in the industry require particularly adaptable production lines. Our intelligent sensors, with...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.