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THE ARCHITECTS OF SMART MANUFACTURING

THE ARCHITECTS OF SMART MANUFACTURING
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THE ARCHITECTS OF SMART MANUFACTURING

Product catalog summary
Introduction
Balluff GmbH specializes in components for the Industrial Internet of Things (IIoT), aiding the shift towards smart manufacturing. Their solutions enhance traceability, quality assurance, asset management, smart communication, robotics, and condition monitoring, essential for future factories.
Traceability
Balluff's RFID technology ensures transparent production by documenting every step in the process chain, supporting lean production and high product quality.
Quality Assurance
Balluff provides industrial image processing solutions, such as photoelectric sensors and SmartCameras, to ensure product quality and efficient manufacturing processes.
Asset Management
Balluff's RFID-based solutions improve asset management by increasing machine uptime and reducing stoppages through reliable tool management and traceability.
Smart Communication
IO-Link, a bi-directional communication standard, enhances production flexibility and efficiency by integrating sensors into the fieldbus level for seamless communication and data management.
Robotics
Balluff's solutions, including inductive couplers, support robotics by facilitating power and data transmission, enabling efficient small batch production.
Condition Monitoring
Balluff's multi-functional sensors continuously monitor machine conditions, preventing unplanned stoppages and enhancing equipment productivity.
Product Specifications
  • LED Stack Light BNI0085: Visualizes machine conditions with various modes and includes an acoustic signal for warnings.
  • Heartbeat® Power Supply BAE00TM & BAE00LJ: Offers decentralized installation and diagnostics via IO-Link.
  • Photoelectric Sensor BOS026R: Provides additional monitoring functions and supports IO-Link for teach-in.
  • Profinet Fieldbus Module BNI005H: Collects sensor data economically and supports Ethernet-based communication.
  • Inductive Sensor BES04FK: Features distance detection and is short-circuit protected.
  • Infrared Temperature Sensor BTS0002: Measures temperatures non-contact from 250°C.
  • Magnetic Field Positioning System BMP0004: Monitors piston position with high process security.
  • SmartLight Indicator BNI00EC: Offers flexible LED segment modes for workstation status visualization.
  • Magnetic Encoder BML0904: Provides distance detection up to 8m with high accuracy.
  • Industrial Controller BAE00WC: Monitors sensor data and simplifies machine vision product configuration.
  • Safe I/O Module BNI0098: Integrates automation and safety technology with IO-Link.
  • Pressure Sensors BSP00Y5: Offers flexible outputs and high imperviousness in harsh environments.
  • IO-Link Converters BNI00C7: Converts analog signals to IO-Link.
  • Condition Monitoring Sensor BCM0002: Monitors multiple variables and integrates easily with IO-Link.
  • RFID Platform BIS0187: Connects PC-based systems and supports multiple RFID technologies.
  • UHF Read/Write Head BIS015Y: Features fast startup and expanded UHF functionality.
  • Capacitive Level Sensor BCS018A: Detects levels without contact and compensates for foam and buildup.
  • Easy Tool-ID 2.0 BSG001W: Reduces setup times and allows for manual tool data updates.
  • SmartCamera BVS002A: Supports machine vision applications with versatile interfaces.
  • Inductive Couplers BIC000C: Transmits data and power non-contact, eliminating cable wear.
  • Industrial Cameras BVS002P: Optimized for automation processes with fast data processing.
IIoT Solutions
Balluff offers a comprehensive IIoT portfolio, including hardware, middleware, software, and systems solutions, designed to integrate seamlessly with existing IIoT infrastructures using standardized interfaces and protocols.
Contact Information
Balluff GmbH, Schurwaldstrasse 9, 73765 Neuhausen a. d. F., Germany. Phone: +49 7158 173-0, Email: [email protected]
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Catalog excerpts

THE ARCHITECTS OF SMART MANUFACTURING-1

Headquarters Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a. d. F. Germany Phone +49 7158 173-0 Fax +49 7158 5010 [email protected] Doc.-No. 947047 · EN · C20 · Subject to changes. CONTACT OUR WORLDWIDE SUBSIDIARIES THE ARCHITECTS OF SMART MANUFACTU

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THE ARCHITECTS OF SMART MANUFACTURING-2

Open the gates for smart production STEP BY STEP TO THE FACTORY OF THE FUTURE Using smart solutions from Balluff you can lay the foundation for the factory of the future. Using Balluff allows you to implement intelligent production – smart manufacturing – step by step, because we accompany you professionally into the digital world. We stand at your side with our expertise, whether your objective is traceability and transparency or smart communication via IO-Link. We ensure automated asset management, efficient robotic equipment and reliable condition monitoring. The significance of robotics to...

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THE ARCHITECTS OF SMART MANUFACTURING-3

Smart communication IO-LINK – THE FOUNDATION FOR INTELLIGENT MANUFACTURING Intelligently combining industrial networks with the bi-directional IO-Link communication standard is the ideal solution for ever faster, more flexible, more efficient, and more adaptable production. IO-Link not only integrates all the sensors in the fieldbus level, but also enables lean wiring and equipment concepts, in which even analog signals can be transmitted noise-free by digitizing them. We offer you a high-performance infrastructure for reliably managing your growing volume of data. This transports your data through...

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THE ARCHITECTS OF SMART MANUFACTURING-4

TRANSPARENCY FOR THE SMART FACTORY 2 Bundle sensor data and simplify network structure Traceability is becoming increasingly important for efficient production. Traceability creates transparency and is indispensable for the factory of the future with self-controlling processes. Traceability means recording every step of a process chain so that it can be traced. This is accomplished with RFID, which automatically documents the production history of all production parts and all of the materials and equipment used here - including time, place, and process. You have real-time access to all the information....

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THE ARCHITECTS OF SMART MANUFACTURING-5

Quality assurance AUTOMATING QUALITY ASSURANCE Industrial image processing is indispensable for modern, flexible manufacturing. It ensures product quality and enables efficient manufacturing processes down to lot size 1. Balluff solutions pave the way to a versatile, high-performance range of applications for automated quality assurance. The possibilities for industrial image processing offered by our growing product portfolio are virtually unlimited, whether for visual quality inspections, identification or positioning tasks. And best of all, our image processing products are simple to set up...

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THE ARCHITECTS OF SMART MANUFACTURING-6

Asset management ENSURE MACHINE AVAILABILITY AND PLANT OPERATION Efficient asset management supports high machine availability and reliable equipment with minimal stoppages. Maintenance effort is drastically reduced while increasing production flexibility. Asset management solutions from Balluff provide you with reliable and always up-to-date information – using RFID as the key technology. For example, our tool management solutions eliminate error-prone, manually kept tool logs. In addition, our plug-and-play retrofittable versions for tool identification make optimal tool utilization easy. RFID...

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THE ARCHITECTS OF SMART MANUFACTURING-7

1 Multi-functional sensor increases equipment productivity Condition monitoring Unscheduled stoppages and faults in the production process can be avoided using the new BCM multi-functional condition monitoring sensor from Balluff. You can even reduce failures in critical areas such as bearings, gear units, fans, pumps or control cabinets to increase plant productivity. This intelligent sensor provides you with condition information, which you can use for automating cost-intensive manual inspections. This condition data is also an important component of the IIoT for implementing smart and flexible...

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THE ARCHITECTS OF SMART MANUFACTURING-8

AUTOMATION SOLUTIONS FOR OPTICAL PRODUCTION PROCESSES Robotics has become an indispensable aspect of industrial manufacturing. Production robots automate repetitive actions, reduce error rates to negligible levels and allow employees to concentrate on more valuable tasks. It is no wonder that the significance of robotics has increased in manufacturing. Automated production solutions ensure high efficiency, safety and quality, and give you a competitive advantage. Modern robot systems need many sensors – primarily in the robot arm. However, they require minimum mass in order to ensure the dynamics...

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THE ARCHITECTS OF SMART MANUFACTURING-9

Products and systems for the Industrial Internet of Things SIMPLE, SMART, EFFICIENT Balluff accompanies you step by step into the digital world. We offer you numerous solutions that clear your path to the factory of the future. You can choose between intelligent single components and smart retrofit systems. Whatever your requirements, our solutions meet them with ease of handling and simple integration, economical pricing and guaranteed high quality. Inductive sensor with IO-Link interface BES04FK Infrared temperature sensor with IO-Link interface BTS0002 Magnetic field positioning system BMP0004...

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THE ARCHITECTS OF SMART MANUFACTURING-10

SmartCamera for machine vision applications BVS002A Inductive couplers for IO-Link signal transmission BIC000C Industrial cameras for automation processes BVS002P setup times and faulty entries: send tool data fast and reliably via USB nn All data shown in plain text: check all the tool data on the touch display nn Optimal tool utilization: manual update of the tool data via the touch display nn Retrofitting with little effort: simple configuration via web browser, no machine tool manipulation, short downtimes with numerous interfaces: Gigabit Ethernet, Profinet, Ethernet/IP, IO-Link,digital...

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THE ARCHITECTS OF SMART MANUFACTURING-11

SEIZE THE OPPORTUNITIES OF THE INDUSTRIAL INTERNET OF THINGS WITH BALLUFF The future of automation is digital and interlinked. As your automation partner we accompany you step by step on the path to the smart factory. And all the while we keep your competitive ability in view. Build on our expertise and experience, let us master the Industrial Internet of Things (IIoT) together. For higher productivity, more efficiency and transparent manufacturing When it comes to generating and transporting data we have many years of experience with outstanding success. It is on this basis that Balluff provides...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.