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Tigear 2 Family

Tigear 2 Family
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Tigear 2 Family

Product catalog summary
Overview: The 2016 Gearing Engineering Catalog for the Tigear-2 family by Dodge provides detailed information on gear reducers, including specifications, features, and ordering procedures. It is designed for qualified personnel and emphasizes proper installation and maintenance for safety and performance.
Specifications: Tigear-2 reducers are engineered for high torque and efficiency, featuring precise worm shaft machining, advanced gear geometry, and durable bronze gear material. They come in 10 case sizes with center distances from 1.33” to 4.75” and reduction ratios from 5:1 to 60:1. The document also details specifications for Ultra Kleen stainless steel reducers, including IP69K certification and compatibility with competitive brands.
Features and Benefits: Key features include a ventless sealing system, factory-filled synthetic lubricant, and a Grip Tight tapered adapter bushing system, which reduce maintenance and operating costs. Additional features include axial sealing lips, wave seals, and rubber ID sleeves for enhanced protection and ease of installation.
Configuration Options: The Tigear-2 offers flexibility with configurations such as quill input, separate input, and 3-piece coupled input, suitable for applications requiring torque from 100 to over 6,800 lb.-in. Helical gear attachments provide ratios from 75:1 to 300:1.
Washdown Products: E-Z Kleen and Ultra Kleen reducers are designed for harsh washdown environments, featuring corrosion-resistant coatings and stainless steel components, ideal for the food and beverage industry.
Ordering and Nomenclature: Detailed procedures for selecting and ordering Tigear-2 reducers are provided, including tables for horsepower and service factor selection. Part numbers and nomenclature guides assist in identifying and ordering the correct components.
Safety and Compliance: The document stresses adherence to engineering specifications and safety standards, noting ISO 9001 certification and industry association memberships.
Lubrication and Bearings: Reducers use synthetic lubrication suitable for USDA Class H1 environments, with tapered roller bearings to maximize overhung load ratings.
Sealing and Hardware: Oil seals are made from premium materials with a temperature range of -40° to 300°F. Fasteners are minimum Grade 5 with locking provisions.
Selection Procedures: Detailed procedures for selecting reducers based on horsepower and torque methods are included, with considerations for service factors and thermal ratings.
Accessories and Modifications: The Mod Express program offers customization options, including special bore diameters and stainless steel hardware. Accessories such as motor adapter kits and bolt-on base kits are available for installation and conversion needs.
Competitor Interchange: A detailed interchange list indicates compatibility with competitor products, aiding in identifying equivalent parts across brands.
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Catalog excerpts

Tigear 2 Family-1

GEARING ENGINEERING CATALOG

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Tigear 2 Family-2

AMERICAN BEARING MANUFACTURERS ASSOCIATION MHI - THE INDUSTRY THAT MAKES SUPPLY CHAINS WORK AMERICAN GEAR MANUFACTURERS ASSOCIATION NATIONAL SONE, SAND & GRAVEL ASSOCIATION CONVEYOR EQUIPMENT MANUFACTURERS ASSOCIATION ELECTRICAL APPARATUS SERVICE ASSOCIATION, INC. MECHANICAL POWER TRANSMISSION ASSOCIATION SOCIETY FOR MINING, METALLURGY & EXPLORATION INC. POWER TRANSMISSION DISTRIBUTORS ASSOCIATION To receive a copy of the Dodge TIGEAR-2 Catalog, Dodge® Bearing Engineering Catalog, Dodge Gearing Engineering Catalog, Dodge PowerTransmission Components Engineering Catalog, or Dodge Product Manuals,...

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Tigear 2 Family-3

Features / Benefits Specification / How to Order / Nomenclature Washdown Ultra Kleen Ratings / Dimensions Ultra Kleen Dimensions

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Tigear 2 Family-4

Features / Benefits Specification / How to Selection Ratings / Dimensions Washdown E-Z Kleen Washdown Ultra Kleen Ultra Kleen Order / Nomenclature Procedures / HP & S.F. Dimensions • Solid output • Hollow output FEATURES/BENEFITS_Tigear-2 Speed Reducers • 10 case sizes • Quill input • 1.33” to 4.75” center distances • Separate input • 5:1 to 60:1 reductions • 3-piece coupled input On average, Tigear-2 delivers more torque than competitive, same-sized models. This permits downsizing and helps reduce total cost of ownership. Tigear-2 reducers share the same footprint and most critical mounting...

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Tigear 2 Family-5

FEATURES/BENEFITSTigear-2 Reducers CONFIGURATION OPTIONS The advanced design concept of the Tigear-2 reducer product line provides extreme flexibility for applications that require from 100 to more than 6,800 lb.-in of torque. Whether the application requires the compactness of a quill-style input, the durability of a 3-piece coupled input, or a separate keyed input shaft for belt-driven equipment, Tigear-2 is the answer. With four basic reducer configurations that are dimensionally interchangeable with most competitive brands and stock bolt-on accessories, the Tigear-2 reducer line is truly...

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Tigear 2 Family-6

Features / Benefits Specification / How to Selection Ratings / Dimensions Washdown E-Z Kleen Washdown Ultra Kleen Ultra Kleen Order / Nomenclature Procedures / HP & S.F. Dimensions D(^3>GE TIGEAR-2 SEALING SYSTEM The totally enclosed, ventless sealing system operates effectively with no pressure vent, no compression chamber. Tigear-2 contains a factory-filled synthetic lubricant that runs cooler, as well as eliminates the need for routine oil changes. All reducers are filled with the proper amount of lubricant for any approved mounting position. Simply install it, then forget it. Special Hydrodynamic...

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Tigear 2 Family-7

Features / Benefits FEATURES/BENEFITS Tigear-2 Washdown Reducers Specification / How to Order / Nomenclature Tigear-2 E-Z Kleen reducers offer superior corrosion resistance and sealing to meet the harsh washdown applications associated with the food and beverage industry. • Stainless color top coat -- White finish also available • 300 series stainless steel solid and hollow output shafts and stainless hardware • Two-piece harsh duty output seals • Factory filled H1 food grade synthetic lubrication Availability: • Wide selection of units available from stock. • Same day air shipment offered on...

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Tigear 2 Family-8

Features / Benefits Specification / How to Selection Ratings / Dimensions Washdown E-Z Kleen Washdown Ultra Kleen Ultra Kleen Order / Nomenclature Procedures / HP & S.F. Dimensions FEATURES/BENEFITS Tigear-2 Washdown Reducers D(^3>GE TIGEAR-2 AND DODGE ULTRA KLEEN STAINLESS STEEL REDUCERS Ultra Kleen stainless steel reducers are the best choice for ultimate washdown protection or where “paint free” specification is required. Standard features include: • New rounded housing design prevents accumulation of material or liquid • 300 series stainless steel housings • Available with solid or hollow...

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Tigear 2 Family-9

Features / Benefits FEATURES/BENEFITS Tigear-2 Washdown Reducers Axial sealing lip for superior water and contamination exclusion Wave seal with optimized contact pressure for reduced heat generation and wear Axial bumper to insure proper loading on axial lip Test proven to withstand 1,450 PSI water sprays Tigear-2 Reducers A double NEMA 56 and 140 C-face helical gear attachment is available for Tigear-2 reducers, providing gear ratios from 75:1 to 300:1. Washdown Ultra Kleen The helical attachment has a quill input coupling for quick and easy motor attachment. It easily attaches to a Tigear-2...

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Tigear 2 Family-10

Features / Benefits Specification / How to Selection Ratings / Dimensions Washdown E-Z Kleen Washdown Ultra Kleen Ultra Kleen Order / Nomenclature Procedures / HP & S.F. Dimensions General Specification - Dodge Tigear-2 Speed Reducers SPECIFICATION The speed reducer shall be a single reduction worm gear reducer incorporating three input configurations - a quill style for direct attachment of electric motors, a separate keyed input shaft suitable for flexible coupling to a footed motor or belt and pulley input configuration and a motor adapter style input that employs a three piece coupling to...

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Tigear 2 Family-11

How To Order Tigear-2 Reducers All Tigear-2 reducers and accessories have a part number. Reducer part numbers are found in the ratings/dimensions tables and accessories are listed in the modification/accessories section. When placing an order specify the reducer part number and part number(s) of selected accessories. Part number example: 30Q15L14 Size-30, quill input, 15:1 ratio, left hand output, 140TC input 30BASE Size-30 bolt-on base kit Reducer Nomenclature And Part Number Stainless Steel Option Case size C-face quill input Motor frame size Let output shaft configuration Ultra Kleen Washdown...

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Tigear 2 Family-12

Features / Benefits Specification / How to Selection Ratings / Dimensions Washdown E-Z Kleen Washdown Ultra Kleen Ultra Kleen Order / Nomenclature Procedures / HP & S.F. Dimensions Chain drive Synchronous belt drive Spur or helical gear V-belt Flat belt SELECTION PROCEDURESTigear-2 Reducers SELECTION USING RATING TABLES Because the efficiency of worm gear speed reducers varies from approximately 60 to 95%, it is important to consider the horsepower/ torque conditions at both input and output in a given application. In a situation where motor horsepower is known (e.g., competitive interchange...

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