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Baldor Electric Company
Real-Time Ethernet Solutions

Real-Time Ethernet Solutions

Product catalog summary

Overview
Baldor's e100 control products provide advanced machine control solutions with real-time Ethernet capabilities and Mint® motion control technology. The e100 family includes single-phase and three-phase AC drives, offering versatility for various applications.

Real-Time Ethernet Integration
Ethernet Powerlink is a key feature, enabling real-time communication and flexibility. It supports both real-time and non-real-time modes, allowing scalable and flexible system architectures.

e100 Solutions
The e100 platform supports multi-axis machine controllers, single and three-phase drive solutions, and programmable intelligent drive options. It also offers TCP/IP modes for less critical applications and CANopen networking for cost-effective IO and system interfacing.

New Possibilities with Real-Time Ethernet
Real-time industrial Ethernet expands control solutions' capabilities, overcoming traditional fieldbus systems' limitations. Ethernet Powerlink combines bandwidth, functionality, and scalability, enabling innovative system designs and reducing installation costs and design cycles.

System Architecture
Ethernet Powerlink supports centralized or decentralized system designs, providing total network visibility for easy monitoring, configuration, and diagnostics.

Advantages of Ethernet Powerlink
Powerlink offers jitter-free operation, network security, and remote access capabilities. It optimizes network bandwidth through multiplexing and provides a single point of connection for commissioning all devices, improving reliability and reducing system complexity.

Drive Control Benefits
Ethernet Powerlink enhances drive control by replacing traditional interfaces with digital precision, reducing hardware requirements, and improving performance. It supports higher bandwidth communications and provides a single fieldbus physical layer for diagnostics.

CANopen Integration
Powerlink utilizes CANopen standards, offering a seamless transition for users migrating to real-time Ethernet. The e100 drives support the DSP 402 positioning drive profile, allowing for flexible and intelligent drive operations.

NextMove e100 Motion Controller
The NextMove e100 is a multi-axis machine controller capable of coordinating up to 16 axes of interpolated motion. It supports additional DSP 402 positioning drives via Powerlink and offers various communication options including RS232/485, USB, CANopen, and Ethernet Powerlink or TCP/IP.

Mixed Technology Motion Control
The controller supports a mixed technology platform with Powerlink axes, 3 axes of analog control with incremental encoder feedback, and 4 stepper axes. Analog axes can be used for servo, vector, inverter, or servo-hydraulic valves.

System Wide Access to Device Resources
Digital I/O, analog I/O, and encoders from any drives can be mapped to the NextMove e100, simplifying software access to resources and allowing flexible use of available I/O.

Ethernet Powerlink and Network Structures
Ethernet Powerlink supports flexible wiring structures such as Tree, Star, and Line, optimized using class 2 repeating hubs.

Example Solutions

Multi-axis DC Shared Solution: Utilizes NextMove e100 for coordinated motion control with additional DSP 402 independent axes.
Dual Axis Solution: Features TCP/IP Ethernet communications for applications requiring programmable drives.
Multi-axis Solution with Fieldbus: Provides a compact motion control package with fieldbus interface for data exchange with third-party systems.
TCP/IP Controlled e100 Drive System: Uses TCP/IP communications for controlling multiple drives without requiring tight coordination.
Analog and Stepper System: Combines stepper and analog axes with CANopen for a traditional technology approach.

Ethernet Powerlink Router
The EPL router facilitates networking access to Baldor e100 systems using Ethernet Powerlink. It provides remote access, network security, and total network visibility, allowing for process data exchange and remote maintenance.

Technical Data
The document includes technical specifications for the Ethernet Powerlink Router, such as dimensions, weight, operating temperature, and communication ports.

Mint Programming Language
Mint is a compiled BASIC programming language designed for motion control applications. It supports multitasking, modular programming, and a comprehensive library of motion types.

Mint WorkBench
Mint WorkBench is a software platform that provides tools for network configuration, drive commissioning, control programming, and diagnostics.

e100 Real-Time Ethernet Solutions
The document highlights the capabilities of e100 solutions, including interpolated motion, electronic gearbox and clutch, and virtual axes.

Conclusion
The document emphasizes the efficiency and flexibility of using Mint programming language and NextMove e100 controllers in real-time Ethernet solutions, providing advanced motion control and system integration capabilities.

MotiFlex e100 Overview
The MotiFlex e100 is a high-performance AC servo drive designed for automation needs, integrating advanced DSP technology for motor control with real-time Ethernet capabilities.

Specifications
The MotiFlex e100 supports a range of power requirements, operating on 1 or 3 phase 105-230 VAC at 50/60Hz. It offers flexible overload ratings and supports both servo and AC vector control.

Connectivity and Interfaces
The drive features Ethernet Powerlink and CANopen interfaces for real-time communication. It includes a USB port for configuration and diagnostics via Mint Workbench.

Digital Inputs and Outputs
The drive includes four opto-isolated digital inputs and two opto-isolated digital outputs.

Operating Modes
The MotiFlex e100 supports CiA DS402 Profiled Torque, Velocity, and Position modes, including homing and incremental moves.

Protection and Safety
The drive includes protection features such as DC bus over-voltage, under-voltage, phase-loss, peak over-current, motor short circuit, over-temperature, and network failure modes.

Modular Enhancements
The MotiFlex e100 can be expanded with option modules for additional I/O, feedback inputs, and fieldbus access.

Accessories
A range of accessories is available, including 24V power supplies, motor and Ethernet cables, braking resistors, EMC filters, and cooling fans.

I/O Optimization
Digital or analog modules can be added to drives for cost-effective and compact solutions. Integrated CANopen ports manage DSP 401 I/O devices for higher I/O counts or distributed approaches.

Fieldbus Features
Supports various fieldbus standards including Ethernet/IP, PROFINET IO, Modbus/TCP, EtherCAT, DeviceNet, and PROFIBUS DP.

Drive Current Ratings
The document provides detailed current ratings for different drive models under various conditions.

Conclusion
The document outlines the capabilities and advantages of using MotiFlex drives and associated modules for efficient and cost-effective motion control solutions, emphasizing energy savings and system integration flexibility.

Catalog excerpts

tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:30.00pt "Arial", sans-serif; } .font1 { font:35.00pt "Arial", sans-serif; } Real-Time Ethernet Motion Solutions

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tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:5.00pt "Arial", sans-serif; } .font1 { font:6.00pt "Arial", sans-serif; } .font2 { font:7.00pt "Arial", sans-serif; } .font3 { font:9.00pt "Arial", sans-serif; } .font4 { font:10.00pt "Arial", sans-serif; } .font5 { font:11.00pt "Arial", sans-serif; } .font6 { font:18.00pt "Arial", sans-serif; } .font7 { font:13.00pt "Trebuchet MS", sans-serif; } Traditional System Architecture The image below reprsente a typical control system of one or more machines connected to a corporate network. 1=1 [Ml ERP system (Enterprise Resource Planning)...

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tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:6.00pt "Arial", sans-serif; } .font1 { font:7.00pt "Arial", sans-serif; } .font2 { font:9.00pt "Arial", sans-serif; } .font3 { font:10.50pt "Arial", sans-serif; } .font4 { font:18.00pt "Arial", sans-serif; } .font5 { font:30.00pt "Arial", sans-serif; } .font6 { font:41.00pt "Arial", sans-serif; } .font7 { font:23.00pt "Impact", sans-serif; } e100 Real-Time Ethernet Solutions Ethernet P0werlink Real-Time Technology Ethernet is the single technology replacing traditional drive interfaces, discrte signais, fieldbus communications and...

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tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:6.00pt "Arial", sans-serif; } .font1 { font:7.00pt "Arial", sans-serif; } .font2 { font:9.00pt "Arial", sans-serif; } .font3 { font:11.00pt "Arial", sans-serif; } .font4 { font:18.00pt "Arial", sans-serif; } .font5 { font:23.00pt "Impact", sans-serif; } Jitter Free Opration Controlling devices such as servo drives requires precision in timing of information updates without significant deviation, otherwise artificial variations in demand torque, speed or position occur resulting in degraded performance. Powerlink meets this requirement...

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tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:7.00pt "Arial", sans-serif; } .font1 { font:9.00pt "Arial", sans-serif; } .font2 { font:13.00pt "Arial", sans-serif; } .font3 { font:18.00pt "Arial", sans-serif; } .font4 { font:30.00pt "Arial", sans-serif; } CANopen and Ethernet Powerlink Perfect Partners Ethernet Powerlink (EPL) CANopen Powerlink Utilizes CANopen Standards Powerlink utilizes the well established and proven CANopen application layer and device profiles (in accordance with EN 50325-4) and provides the perfect choice for CANopen users looking to migrate to real-time...

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tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:4.00pt "Arial", sans-serif; } .font1 { font:6.00pt "Arial", sans-serif; } .font2 { font:7.00pt "Arial", sans-serif; } .font3 { font:8.00pt "Arial", sans-serif; } .font4 { font:9.00pt "Arial", sans-serif; } .font5 { font:11.00pt "Arial", sans-serif; } Example 1 - Multi-axis DC Shared Solution with NextMove e100 4 off stepper axes HMI (1 I Powerful external machine controller which can profile up to 16 axes in tight coordinated motion and additional DSP 402 independent axes (2 I HMI connected to the NextMove on CANopen (3 I Additional...

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tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:6.00pt "Arial", sans-serif; } .font1 { font:7.00pt "Arial", sans-serif; } .font2 { font:8.00pt "Arial", sans-serif; } .font3 { font:9.00pt "Arial", sans-serif; } .font4 { font:10.00pt "Arial", sans-serif; } .font5 { font:11.00pt "Arial", sans-serif; } 15 NextMove e100 TCP/IP Opration The Ethernet port can also be used for TCP/IP as a data exchange interface, providing information such as trajectory data, or simply recipe control information as data values to the Mint application. The NextMove e100 can coordinate 3 analog and 4 stepper...

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tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:6.00pt "Arial", sans-serif; } .font1 { font:8.00pt "Arial", sans-serif; } .font2 { font:9.00pt "Arial", sans-serif; } Network Address Translation Network Address Translation (NAT) allows public IP addresses to be configured for EPL devices via a simple HTML interface, allowing the EPL IP addresses to be represented by IP addresses within your network. Network Security, by Design Powerlink operates as a protected segment by design, and connects to a non-deterministic Ethernet network via a router device. This gateway acts as a defensive...

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tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:8.00pt "Arial", sans-serif; } .font1 { font:9.00pt "Arial", sans-serif; } .font2 { font:10.00pt "Arial", sans-serif; } .font3 { font:37.00pt "Arial", sans-serif; } .font4 { font:43.00pt "Arial", sans-serif; } e100 Real-Time Ethernet Solutions Mint® - Machi Programming I > Compiled BASIC programming language > Multitasking allows complex applications to be broken down into simpler, more manageable sub-tasks > Modular programming capability, including functions and subroutines, allows for code re-use and ease of debugging > Common...

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