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Baldor Electric Company
NextMove Multi-Axis Motion Controllers

NextMove Multi-Axis Motion Controllers

Product catalog summary

Overview of NextMove Motion Controllers
NextMove motion controllers are designed for modern automation applications, offering high performance, flexibility, and ease of use through Baldor's Mint® programming language. They are suitable for multi-axis applications and have been integral to automation machines for nearly two decades.

Key Features and Specifications

Flexible Programming: Utilizes Mint®, supporting multi-axis motion, HMI, communications, and I/O machine control. Mint ActiveX® controls allow programming from any Windows application.
Processor Architecture: Combines a floating point DSP with an FPGA for flexible hardware-level changes, supporting both open and closed loop control.
Communication Interfaces: Supports RS232/485, USB, PCI-bus, Ethernet TCP/IP, and CANopen for versatile connectivity options.
Multitasking and Modular Programming: Mint supports multitasking, allowing complex applications to be broken into manageable sub-tasks, enhancing program flow and machine performance.

Product Range

NEXTMOVE ESB: 16-axis stand-alone Ethernet-based motion controller.
NEXTMOVE e100: Supports real-time Ethernet protocol, ETHERNET Powerlink, for up to 16 axes of interpolated motion.
NEXTMOVE PCI-2: 1-12 axis PCI-bus servo and stepper motion controller.
NEXTMOVE ES and ST: Various configurations for stepper and servo motion control.

Advanced Motion Capabilities

Motion Profiles: Includes absolute and relative moves, interpolated moves, tangential knife, helical interpolation, and more.
Master/Follower Applications: Features electronic gearbox, clutch, registration on the fly, electronic cam, and flying shear capabilities.

Development Tools

Mint WorkBench: A Windows front end for developing and managing Mint applications, featuring a comprehensive library of motion types and ActiveX components for Windows programming.

Conclusion
Baldor's NextMove motion controllers provide a comprehensive solution for multi-axis automation, integrating seamlessly with other Baldor products to enhance machine productivity and flexibility.

Overview of Mint WorkBench and NextMove Motion Controllers
Mint WorkBench is a Windows-based development tool for programming Baldor's NextMove motion controllers and servo drives. It features a user-friendly interface with color-coded syntax highlighting and context-sensitive help. Key features include a Program Navigator for easy code navigation, a Mint code library for code reuse, a Spy window for monitoring motion variables, a software oscilloscope for tuning and diagnostics, and a command line interface for controller interrogation. The tool also supports automatic firmware updates and technical support via email.

Embedded C Support
Mint WorkBench allows for advanced real-time performance by supporting embedded C programming. This is facilitated through a library of Mint-compatible C routines, sharing the same API as Mint and ActiveX control, simplifying multi-platform development. Custom motion profilers and control algorithms can be embedded within the real-time code. A Texas Instruments compiler is required for C programming.

Mint®NC – CAD to Motion
Mint®NC provides a comprehensive interface for converting CAD formats like HPGL, DXF, and G-Code into motion commands without requiring knowledge of graphic or CNC programming languages. It features an offline mode for planning, a graphical interface for geometry reordering, and a machine control panel for direct control. The HPGL interpreter, written in Mint, supports various applications such as routers, engravers, and knife cutters.

NextMove Motion Control Solutions
The NextMove e100 controller supports up to 16 interpolated axes and can manage up to 240 positioning drives via ETHERNET Powerlink. It features an integrated two-port Ethernet hub, CANopen network management, and supports multitasking Mint® or C programming. The controller is equipped with extensive I/O capabilities, including digital and analog inputs/outputs, and supports various communication protocols like RS232/485 and USB.

Technical Specifications
The NextMove e100 controller includes 4MByte Flash for firmware storage, 3MByte SRAM, and 32kByte FRAM for variable data storage. It supports 20 opto-isolated digital inputs, 12 digital outputs, and multiple analog inputs/outputs. The controller operates within a temperature range of 0°C to 45°C and requires a 24VDC power supply.

State of the Art Design
The e100 family utilizes a separate processor for communication tasks, allowing the main DSP to focus on motion tasks. An FPGA core provides design flexibility, enabling hardware updates via firmware.

NextMove ESB
The NextMove ESB is a cost-effective stand-alone motion controller supporting up to 3 axes of servo/vector and 4 axes of stepper control. It features onboard I/O and CANbus interface for PLC-style machine control, eliminating the need for external PLCs in many applications. The controller supports stand-alone operation with onboard flash memory and Mint or C programming capabilities.

Overview: The document provides technical specifications and features of the NextMove ESB and NextMove PCI-2 motion controllers, highlighting their capabilities in controlling servo and stepper motors, communication interfaces, and programming options.

Specifications:

Number of Axes: NextMove ESB supports 7 axes (3 servo/vector, 4 stepper), while NextMove PCI-2 supports 1-12 axes with expansion cards.
Axis Type: Closed loop for servo/vector with PID control and open loop for stepper motors.
Position Feedback: Incremental encoder with RS422 differential AB signals, supporting up to 20MHz frequency.
On-board Memory: Both controllers feature 2MByte Flash and SRAM, with additional non-volatile memory for parameter storage.
Connector Types: Various connectors including screw terminals, D-type, and high-density connectors.

Inputs and Outputs:

Digital Inputs: 20 opto-isolated inputs, configurable for various functions like limits and errors.
Digital Outputs: 11-12 opto-isolated outputs, with relay output for drive enable.
Analog Inputs/Outputs: Differential inputs and outputs with ±10V operation and 12-16 bit resolution.

Communication Interfaces:

Serial Ports: RS232 and optional RS485, with USB 1.1 support.
CANbus Port: Supports CANopen and Baldor CAN for network communications.

Power and Environmental Requirements:

Power: +24VDC for ESB and +3.3V, +5V, ±12V for PCI-2.
Operating Temperature: 0°C to 45°C for ESB and 0°C to 40°C for PCI-2.

Programming:

Languages: Mint® multitasking motion basic and Embedded C, with ActiveX control for Windows applications.
Flexibility: Supports development of Windows applications using ActiveX control.

Ordering Information: Various models are available with different configurations for USB, RS232, and RS485 interfaces, as well as stepper output options.

Overview
This document provides technical specifications and features of various motion controllers and servo drives, including the NextMove ES, NextMove ST, and NextMove BX-II. These controllers are designed for multi-axis motion control, offering a range of functionalities for different industrial applications.

Specifications

NextMove ES: A 6-axis stand-alone stepper and servo motion controller with fast floating point processor, onboard digital and analog I/O, CANopen for distributed control, and multiple communication interfaces including RS232/485 and USB.
NextMove ST: A 3-axis stepper motor control and motion controller with onboard digital and analog I/O, CANopen support, and capability to control a fourth external axis.
NextMove BX-II: A high-performance stand-alone motion controller for 2 to 4 axes of servo control, featuring a fast floating point processor, onboard I/O, and CANbus ports for expanded connectivity.

Key Features

All controllers support Mint®, C, or ActiveX programming, providing flexibility in application development.
USB and RS232/485 ports ensure fast and reliable PC communications.
CANbus ports allow for distributed control and easy expansion of I/O capabilities.
Environmental limits for operation range from 0°C to 45°C, ensuring suitability for various industrial environments.

Applications
The controllers are suitable for a wide range of applications, including routing and engraving machines, ancillary axes control, and systems requiring synchronization with external position references, such as printing and packaging.

Ordering Information
Each controller model has specific catalog numbers for ordering, with options for different communication interfaces and backplane configurations.

Product Overview: The document provides an overview of Baldor's NextMove motion control solutions and accessories. It highlights the capabilities of the NextMove controllers, which support ETHERNET Powerlink encoders and can be configured for various axis controls. The controllers utilize digital inputs and outputs for fast position latching and comparison.

NextMove Accessories: The document details various accessories available for the NextMove controllers, including CAN I/O modules, HMI panels, power supply units, encoder splitter boards, and cables. These accessories expand the functionality and connectivity of the NextMove systems, offering options for digital input/output expansion, user interface customization, and power management.

Motion Control Solutions: Baldor offers a range of motion control solutions, including the NextMove e100, ESB, PCI-2, ES, ST, and BX-II controllers. Each model is described with its specific features, such as USB and RS232/RS485 connectivity, differential stepper outputs, and axis control capabilities. The document also provides ordering information for these products.

Servo Drive Solutions: The document outlines Baldor's servo drive solutions, including the MicroFlex, FlexDrive-II, Flex+Drive-II, MintDrive-II, H2 Servo Drive, and Euroflex. These drives support various feedback options and fieldbusses, offering high-performance control for rotary and linear motors. The drives are compatible with Baldor's motion controllers and are designed for ease of use and flexibility.

Motor Solutions: Baldor's motor solutions include BSM Series Servo Motors, linear motors and stages, DSM integrated stepper motors, and DC servo motors. The document highlights the features and applications of each motor type, emphasizing their reliability, performance, and suitability for industrial applications.

Contact Information: The document provides contact details for Baldor's world headquarters and regional offices, offering support and sales information for customers worldwide.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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