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Baldor Electric Company
HDS high-performance AC

HDS high-performance AC

Product catalog summary

Overview
The HDS high-performance AC permanent magnet servo motors are engineered for superior control precision and dynamic response in demanding applications. Developed in a state-of-the-art facility, these motors leverage ABB's extensive industry experience.

Key Features

High torque density and low cogging torque for excellent low-speed performance.
Outstanding overload performance with up to 3 times peak torque and 4 times mechanical overload.
Epoxy resin potting technology for compact size and maximum heat dissipation.
Fast dynamic response and accurate rotor balancing.
Wide speed range with optional high-speed capabilities.
Various feedback devices, including Hiperface DSL for single-cable absolute encoder solutions.

Technical Specifications
The document details technical specifications for different HDS series models, including input voltage options (230V, 400V, 460V), torque values, speed specifications, time constants, weight, and number of poles.

Performance Curves
Performance curves define the operation areas of the HDS servo motors, distinguishing between continuous and intermittent operation areas. Continuous operation is possible without overheating, while intermittent operation allows for short periods of overload.

Options and Accessories

Brake options: with or without brake.
Feedback options: resolver, incremental encoder, absolute encoder, and Hiperface DSL.
Cable options for different configurations.

Drives
Information on compatible drives such as MicroFlex e190 and MotiFlex e180 is included, enhancing the performance and efficiency of the HDS motors in intelligent manufacturing environments.

Service Environment
Standard operating conditions include an ambient temperature range of -20 to 40°C, altitude up to 1000 meters, air pressure between 86 to 106 kPa, and humidity levels of 40 to 80% without condensation. Derating principles are provided for conditions exceeding these limits.

Thermal Protection
HDS motors feature Class F thermal protection with 3xPTC155 thermistors to safeguard the three-phase windings, with detailed resistance characteristics at various temperatures.

Bearing Load Capacity
The document outlines axial, radial, and joint load capacities for different HDS motor models, ensuring a bearing life of L10h ≥ 20,000 hours, with graphs illustrating load capacities at various rotation speeds and distances.

Power and Feedback Interface
Detailed pin definitions for power and feedback interfaces are provided for different motor models, including dual and single cable configurations.

Motor Dimensions
Dimensions for various HDS motor models are specified, including layouts for dual and single cable configurations, ensuring proper installation and integration.

Product Overview
The HDS series includes models such as HDS240F-6715B and HDS240F-9320B, designed for high efficiency and performance in various industrial applications.

Drive Systems

MicroFlex e190: Supports multiple motor feedback types and Ethernet technologies, offering features like side-by-side mounting and removable memory units.
MotiFlex e180: Provides versatile motion control with real-time Ethernet connectivity and multiple feedback options, supporting various I/O functions and safety features.

Technical Parameters
Includes detailed technical parameters for the MicroFlex e190 drive, such as voltage, frequency, efficiency, and environmental limits, along with compliance with safety and EMC standards.

Supply Connection
The MotiFlex e180 supports a 3-phase AC supply of 200-480 V AC with a tolerance of +/-10% and a frequency of 50/60 Hz +/-5%, and a DC supply of 270-650V DC +/-10%.

Motor Connection
The drive provides a 3-phase output voltage with a frequency range of 0 to +/-500 Hz, supporting vector and U/f motor control for asynchronous and synchronous motors.

Braking Power Connection
A braking chopper is standard in all types, with an external braking resistor connected to the drive.

Product Compliance
The product complies with CE Low Voltage Directive 2006/95/EC, Machinery Directive 2006/42/EC, and EMC Directive 2004/108/EC, and is UL certified under cUL/UL508C (2010).

Environmental Limits
Operational temperatures range from 0 to +55°C, with air-cooling required, operating up to 2000 m above sea level, and a maximum relative humidity of 95% without condensation.

Functional Safety
The drive includes Safety Torque Off (STO) functionality, compliant with EN 61508 ed2: SIL 3, EN 62061: SIL CL 3, and EN ISO 13849-1: PL e.

Technical Specifications
The MotiFlex e180 is available in various models with different dimensions and rated values, supporting four overload modes: 110%, 150%, 200%, and 300%.

Regional Centers
ABB has regional centers across China, providing contact information for each location.

Catalog excerpts

— Enabling machine innovation HDS high-performance AC permanent magnet servo motor — and Drives Motors Enabling machine innovation HDS high-performance AC permanent magnet servo moto

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HDS high-performance AC permanent magnet servo motor — HDS high-performance AC permanent magnet servo motors, combine pioneering design and advanced manufacturing technologies to exceed expectations in demanding and high dynamic applications by providing superior control precision and dynamic response. Every aspect of HDS motors are developed and assembled in our state of the art facility, built on our experience in a broad range of industry and the demands for precision and resilience expected from motors in our ABB robots. Together with ABB servo drives, HDS will deliver productivity and efficiency...

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HDS high-performance AC permanent mag net servo motor HDS series servo motor Product information Model description Technical specifications Performance curves Service environment Thermal protection Bearing load capacity Power and feedback interface Motor dimension Nameplate and identifiers Options and accessories Brake Feedback Cable Drives MicroFlex e190 MotiFlex e180

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HDS high-performance AC permanent magnet servo motor HDS series servo motors The HDS series provides outstanding performance with the combination of high torque and lowest inertia. Equipped with various high performance and resolution feedback devices, the HDS series meets the requirement of demanding applications and drives, bringing higher precision of control on speed, torque and position, ensuring reliability and stability of the whole control system. Cooling Method Magnet Material Insulation Class Mounting Thermal Protection Exterior Paint Totally enclosed, non-ventilated; Fan-cooled Ultra-high...

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HDS high-performance AC permanent magnet servo motor Flange dimension 65 mm 100 mm 130 mm 180 mm 240 mm Motor Options W: Water Cooled F: Fan Cooled C: Large inertia*1 - : Regular inertia Rated torque 08: < 8 Nm Rated power*4 1st 2 digits of power value by kW 17: 1.7 kW, below 10kW (HDS65/100/130/180) 15: 15kW, 10kW and above (HDS240) Input voltage A: 3ph 230 VAC B: 3ph 400 VAC C: 3ph 460 VAC Feedback*3 R: Resolver E: Incremental encoder, w/commutation, 2500 ppr S: Absolute encoder, single-turn, Smart Abs, 17 bit M: Absolute encoder, multi-turn, Smart Abs, 17 + 16 bit*2 S2: Absolute encoder, single-turn,...

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HDS high-performance AC permanent magnet servo motor Continuous stall torque To (Nm) 0.7 Maximum speed nmax (rpm)121 5000 Continuous stall current I0 (A) 1.9 Voltage constant Ke (Vrms/krpm) 25.0 Electrical time constant te (ms) 3.3 Mechanical time constant tm (ms) 0.4 Thermal time constant tth (min) 8 Note: 21. Max speed is under the standard conditions defined in this catalog. The max speed in applications shall be co-decided by the input voltage of the drive, feedback encoder type, etc. For higher speed applications, please contact ABB. *2. Excluding brake inertia. *3. The torque constant Kt...

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HDS high-performance AC permanent mag net se rvo motor Frame Model Input voltage Continuous stall torque T0 (Nm) Rated torque Tn (Nm) Peak torque Tp (Nm) Rated speed nN (rpm) Maximum speed nmax (rpm) Rated power P (kW) Continuous stall current I0 (A) Rated current IN (A) Peak current Ip (A) Line resistance (20°C) Rl (O) Line inductance LL (mH) Rotor inertia JM (kg-cm2) Torque constant Kt (Nm/A) Voltage constant Ke (Vrms/krpm) Electrical time constant te (ms) Mechanical time constant tm (ms) Thermal time constant tth (min) Weight W(kg) Number of poles p

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HDS high-performance AC permanent magnet servo motor

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HDS high-performance AC permanent magnet servo motor Frame Model Input voltage Continuous stall torque T0 (Nm) Rated torque Tn (Nm) Peak torque Tp (Nm) Rated speed nN (rpm) Maximum speed nmax (rpm) Rated power P (kW) Continuous stall current I0 (A) Rated current IN (A) Peak current Ip (A) Line resistance (20°C) Rl (O) Line inductance LL (mH) Rotor inertia JM (kg-cm2) Torque constant Kt (Nm/A) Voltage constant Ke (Vrms/krpm) Electrical time constant te (ms) Mechanical time constant tm (ms) Thermal time constant tth (min) Weight W(kg)

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HDS high-performance AC permanent magnet servo motor — Product information Performance curves Motor performance curves and operation areas The operation area of HDS servo motors is defined by performance curves in a 2-dimensional plane with coordinates of output torque and rotation speed. The performance curves of each type divide the operation area into continuous operation area and intermittent operation area. • Continuous operation area: the area where the motor could operate for a long period without over-heating*1. In the performance curves provided below, the black-colored, lower-positioned...

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