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HIGH-SPEED PRESSES

HIGH-SPEED PRESSES
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HIGH-SPEED PRESSES

Product catalog summary
Overview: The document provides detailed information about high-speed presses designed for processing aluminum slugs, steel washers, and coin blanks. These presses are tailored to meet specific customer requirements, ensuring high reliability and productivity across various materials.
Specifications: The presses are capable of handling materials such as aluminum, steel, high tensile steel, nickel steels, and copper alloys, especially those with high thicknesses. They offer high production rates, flexibility, and quick die changes. Key features include the Balconi Plunger System for precise vertical ram guiding, a rigid press frame, low bed and ram deflection, and a flywheel on roller bearings.
Technological Features: The presses are Industry 4.0 ready and include a pneumatic or hydraulic clutch and brake unit, continuous recirculating oil system for lubrication, and elastic balancing cylinders. They are powered by an AC variable speed motor controlled by an inverter. Optional equipment includes a dynamic balancing system, lubrication with thermal stabilization, shock absorbers, and the latest Siemens PLC+TIA Portal.
Key Features: The dynamic balancing system minimizes inertia forces from moving parts, allowing higher speeds with reduced vibrations. The Balconi Plunger System enhances ram guiding accuracy, reducing wear and improving slide-to-bed parallelism. The lubrication system maintains oil temperature for optimal performance and prevents frame dilation.
Model Specifications: The document lists various models with specifications such as force (kN), ram stroke (mm), speed (s.p.m.), table size (mm), ram size (mm), shut height (mm), and ram adjustment (mm). Models range from 800 kN to 4000 kN in force, with varying speeds and dimensions.
Company Background: Balconi was founded in 1939 in Milan and moved to Varedo in 1962. The company specializes in precision fly presses and high-speed presses for aluminum slugs, steel washers, and coin blanks. Known for flexibility and customization, Balconi focuses on low operational costs and high-quality products. The company emphasizes continuous quality improvement through modern IT equipment, skilled workers, and over 80 years of experience.
Contact Information: Balconi Presseccentriche S.p.A., Via Circonvallazione, 195, 20814 Varedo (MB) - Italia, Tel: +39 - 0362 - 536.1, Email: [email protected], Website: www.balconi.it
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Catalog excerpts

HIGH-SPEED PRESSES-1

HIGH-SPEED PRESSES FOR ALU-SLUGS, STEEL WASHERS AND COIN BLANKS

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HIGH-SPEED PRESSES-2

Key features • Specifically designed to meet customer requirements • High reliability in processing different types of materials (e.g.: aluminum, steel, high tensile steel, nickel steels, copper alloys especially with high thicknesses) • High production rates • Flexibility and performances to ensure high productivity • Quick die change • Balconi Plunger System to assure a high precision, constant vertical ram guiding • Industry 4.0 ready • Rigid press frame • Very low bed and ram deflection • Flywheel running on roller bearings • Combined pneumatic or hydraulic clutch and brake unit • Press lubrication...

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HIGH-SPEED PRESSES-3

Dynamic balancing of the moving parts with counter-weights Dynamic balancing system reduces the effects of the inertia forces due to moving parts: connecting rods, ram and upper part of the die. This system allows the press to work at higher speed at low level of vibrations.

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HIGH-SPEED PRESSES-4

Ram guiding is assured by Balconi Plunger System. This part supports lateral thrusts of crank mechanism allowing a more accurate and constant vertical ram guiding, minimum wear of slide gibs and a better slide to bed parallelism than with conventional ram guiding systems. Balconi Plunger System Rigid press frame High press frame stiffness assures minimum bed deflections under total load giving a better press running, longer die life and a better accuracy of the blanked parts. Quick lift system Ram can be moved 100 mm upward by means of two hydraulic cylinders to allow fast die inspection and...

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HIGH-SPEED PRESSES-5

Balconi was founded in Milan in 1939 where it started the production of precision fly presses. In 1962 it moved to its current headquarters in Varedo (10 km north of Milan) with the manufacture of eccentric and high-speed presses as well. At the beginning of the 80’s Balconi began the production of presses specifically designed for the production of aluminium slugs, steel washers, coin blanks and high-volume stamping parts. Balconi is well known for its flexibility and capacity of designing and manufacturing presses to meet the needs of every single Customer and to customize its machines to satisfy...

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HIGH-SPEED PRESSES-6

BALCONI Presseccentriche S.p.A. Via Circonvallazione, 195 20814 Varedo (MB) - Italia tel + 39 - 0362 - 536.1 [email protected] - www.balconi.it La perfezione ci guida We are guided by perfection

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.