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VM9-TD Electronic unit for AE Sensors signal acquisition and grinding process control

VM9-TD Electronic unit for AE Sensors signal acquisition and grinding process control

VM9-TD Electronic unit for AE Sensors signal acquisition and grinding process control

Product catalog summary
Overview
The VM9-TD is a touch detection amplifier designed for grinding machines, utilizing acoustic emission (AE) sensors. It is intended for simple and cost-effective applications, offering functionalities such as detecting the end of 'air grinding' time, preventive monitoring, and controlling the dressing process.

Benefits
  • Reduces cycle times.
  • Improves safety and reduces maintenance costs.
  • Extends the lifetime of tools like grinding wheels and dressing units.
  • Does not require constant surveillance.
  • Compatible with any type of grinding machine, including new and retrofitted models.

Features
  • Manages two independent channels for AE sensors, including diagnostics.
  • Integrates with machine controllers in safety mode.
  • Supports a wide range of AE sensors, both static and built-in spindle types.
  • Displays AE levels on an LED bar graph.
  • Provides two programmable control limits for end air-cut and anti-crash functions, with signal processing in both instantaneous and differential modes.

Technical Specifications
  • Versions: Rack and table mounting.
  • Power Source: 18-30 Vdc, max 30 W.
  • Number of Channels for AE Sensors: 2.
  • Working Frequency Bands: Programmable from 1 kHz to 1 MHz.
  • Signal Processing: Instantaneous/differential with programmable filters.
  • Control Limits: 2, programmable.
  • Interface with PLC/NCU: Digital I/O, 24V opto-isolated sink-source, D-Sub connector with 25 poles.
  • Output Response Time: Less than 1 ms.
  • Output Signalling Mode: Latch/No latch.
  • Working Temperature Range: 0° to 55° C.
  • Working Relative Humidity Range: 0 to 98% without condensation.
  • Protection Degree: IP54 (front side), IP20 (rear side).
  • Keyboard: Multi-function with 3 buttons.
  • Display: LED bars.
  • Serial Interface: RS232 for service operation.
  • Dimensions: 108 x 133 x 78 mm.
  • Weight: 1 kg.

Configuration and Sensor Types
  • Range of AE Sensors: Includes ultrasonic, single point, nose (contactless), built-in (contactless), ring (contactless), and fluid types.
  • Mounting Types: Static and contactless options for various machine components like the machine table, work head body, tailstock body, dresser body, and spindle body.

Contact Information
Balance Systems S.r.l, Via Roberto Ruffilli, 8/10, 20060 Pessano con Bornago (Milan) - Italy. Tel: (+39) 02.9504955, Fax: (+39) 02.9504977, Email: [email protected], Website: www.balancesystems.com
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Catalog excerpts

VM9-TD Electronic unit for AE Sensors signal acquisition and grinding process control-1

TOUCH DETECTION AMPLIFIER FOR GRINDING MACHINES VM9-TD is a touch detection system for machine tools, based on the use of acoustic emission sensors (AE). It is designed for simple and cost-effective applications. It allows to: - Detect the end of the “air grinding” time (GAP function) - Preventive monitoring (Anti-CRASH function) - Control the dressing process Management of 2 independent channels for AE sensors, including diagnostics Reduces cycle times Improves safety and reduces maintenance costs Integration with the machine controller in safety mode Extends lifetime of the tools (i.e. grinding wheel, dressing unit) Wide range of AE sensors (static assembly and built-in spindle) Does not require surveillance AE level displayed on led bar graph Can be installed on any type of grinding machine, both new and retrofitting Two control limits (i.e. end of the cutting in the air, anti-crash) with the signal processing both in instantaneous and

 Open the catalog to page 1
VM9-TD Electronic unit for AE Sensors signal acquisition and grinding process control-2

[T2] Input for acoustic emission sensor No.2 [T3] Power source [T1] Input for acoustic emission sensor No.1 Dip switches for hardware and software configuration Led light for a correct power source Multi-function keyboard Selector for parameters setup and operating mode Status signalling Led lights of programmed contact limits Led bar for indication of acoustic emissions level [T5] RS232 serial interface (for service operation) Range of Acoustic Emission sensors Type Mounting AE Ultrasonic AE Single Point Built-in spindle (OD and ID grinding spindle, dressing spindle, etc.) AE Ring (contact less)...

 Open the catalog to page 2

All Balance Systems S.r.l catalogs and technical brochures

  1. EP2-TS - EN

    3  Pages

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