©Balance Systems The VM25 is a modular fully programmable system designed for high performances applications in grinding machines. It is able to provide solutions for: - Automatic balancing of the grinding spindle on 1 and 2 plane - Touch detection to control the contact grinding wheel-work piece and grinding wheel-dresser, by using acoustic emission and/or power sensors - In-process and post-process gauging (absolute or comparative) Features • Modular setup fits to the machine architecture on which it is installed • It is available in several configurations: table or remote control unit • User’s graphic interface based on ISO symbols • Total integration with the machine controller (commands and remote programming) • TCP/IP connectivity for service operations and remote diagnostic • It is provided with the software application “VM25 Service” for backup, restore and software upgrade operations • Each installed function is fully independent. In case that a function is temporarily not available, it can be disabled and the remaining system can continue to operate • A functional upgrade can be made at any time Benefits • Ergonomic and easy to setup • Decisive in optimizing the production process and the quality of the machine • Extends lifetime of the machine components (spindle, grinding wheel and dressing tool), reducing the environmental impact • Does not require surveillance • Can be integrated in any type of grinding machine, both new and retrofitting
Open the catalog to page 1System features Each system is able to manage in one application: • Up to 4 balancing functions for 1 and 2 plane • Up to 4 touch detection functions • Up to 4 in-post process gauging functions (absolute or comparative) • Profibus DP or profinet interfaces The VM25 control unit is provided with a panel with color display as well as a VM25 HMI software application for PC ®Windows. Both of them can be used by the operator to configure the application through menu and to manually control the entire device. The PC ®Windows VM25 HMI software package includes graphic libraries allowing the integration...
Open the catalog to page 2Touch Detector function Typical process signals touching conditions Frequency analysis during the system setup Features • Up to 4 channels for acoustic emission (AE) sensor • 1 channel for a network up to 8 power transducers • Up to 4 simultaneous processes • Up to 16 part program to control the touching conditions (e.g. grinding wheel-work piece and grinding wheeldresser) • Selective digital filtering based on the frequency analysis Benefits • Essential to reduce cycle times • Gives a perfect control of the shape of the tools (e.g. the grinding wheel profile) • Improves safety and reduces maintenance...
Open the catalog to page 3In-Process Gauge function Features • 4 channels for gauge heads “plug & play” (e.g.: 2 diameters simultaneously) • 2 simultaneous processes with comparative or absolute measuring • Wide measuring range in comparative mode (master) for multi-diameter application. Up to 25.4 mm with a resolution of 0.1 pm without retooling • Absolute measure (w/o master) of diameters from 4 to 1000 mm • 32 part-programs (external diameter, internal diameter, thickness, taper, active and passive positioning, etc.) • Measurement of smooth and interrupted surfaces by hardware or software synchronization • In-process...
Open the catalog to page 415 Pages
15 Pages
6 Pages
3 Pages
3 Pages
13 Pages
2 Pages
2 Pages