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VM25 Modular system for grinding cycle control

VM25 Modular system for grinding cycle control

VM25 Modular system for grinding cycle control

Product catalog summary
Overview: The VM25 is a modular, fully programmable system designed for high-performance applications in grinding machines. It offers solutions for automatic balancing, touch detection, and in-process/post-process gauging.
Benefits: The system is ergonomic, easy to set up, optimizes production processes, extends machine component life, and can be integrated into any grinding machine, whether new or retrofitted.
Features: The VM25 features a modular setup, user-friendly graphic interface, total integration with machine controllers, TCP/IP connectivity, and independent function management. It supports functional upgrades and includes the "VM25 Service" software for maintenance operations.
Automatic Balancing Function: This function provides automatic balancing on one or two planes, essential for optimizing surface finish quality and extending the life of machine components. Compatible with SDx balancing heads, it offers high performance and can be controlled via cable or contactless methods.
Touch Detector Function: The system supports up to four channels for acoustic emission sensors and one channel for power transducers. It reduces cycle times, improves tool shape control, and enhances safety and maintenance efficiency.
In-Process Gauge Function: This function includes four channels for gauge heads, supports comparative or absolute measuring, and offers a wide measuring range. It stabilizes production, compensates for grinding wheel wear, and reduces downtime.
Technical Specifications: The document provides detailed specifications for fitting diameters, compensation capacities, and compatible sensors and transducers. Customized solutions are available upon request.
Contact Information: Balance Systems S.r.l, Via Roberto Ruffilli, 8/10, 20060 Pessano con Bornago (Milan) - Italy. Tel. (+39) 02.9504955, Fax (+39) 02.9504977, [email protected], www.balancesystems.com
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Catalog excerpts

VM25 Modular system for grinding cycle control-1

©Balance Systems The VM25 is a modular fully programmable system designed for high performances applications in grinding machines. It is able to provide solutions for: - Automatic balancing of the grinding spindle on 1 and 2 plane - Touch detection to control the contact grinding wheel-work piece and grinding wheel-dresser, by using acoustic emission and/or power sensors - In-process and post-process gauging (absolute or comparative) Features • Modular setup fits to the machine architecture on which it is installed • It is available in several configurations: table or remote control unit • User’s graphic interface based on ISO symbols • Total integration with the machine controller (commands and remote programming) • TCP/IP connectivity for service operations and remote diagnostic • It is provided with the software application “VM25 Service” for backup, restore and software upgrade operations • Each installed function is fully independent. In case that a function is temporarily not available, it can be disabled and the remaining system can continue to operate • A functional upgrade can be made at any time Benefits • Ergonomic and easy to setup • Decisive in optimizing the production process and the quality of the machine • Extends lifetime of the machine components (spindle, grinding wheel and dressing tool), reducing the environmental impact • Does not require surveillance • Can be integrated in any type of grinding machine, both new and retrofitting

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VM25 Modular system for grinding cycle control-2

System features Each system is able to manage in one application: • Up to 4 balancing functions for 1 and 2 plane • Up to 4 touch detection functions • Up to 4 in-post process gauging functions (absolute or comparative) • Profibus DP or profinet interfaces The VM25 control unit is provided with a panel with color display as well as a VM25 HMI software application for PC ®Windows. Both of them can be used by the operator to configure the application through menu and to manually control the entire device. The PC ®Windows VM25 HMI software package includes graphic libraries allowing the integration...

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VM25 Modular system for grinding cycle control-3

Touch Detector function Typical process signals touching conditions Frequency analysis during the system setup Features • Up to 4 channels for acoustic emission (AE) sensor • 1 channel for a network up to 8 power transducers • Up to 4 simultaneous processes • Up to 16 part program to control the touching conditions (e.g. grinding wheel-work piece and grinding wheeldresser) • Selective digital filtering based on the frequency analysis Benefits • Essential to reduce cycle times • Gives a perfect control of the shape of the tools (e.g. the grinding wheel profile) • Improves safety and reduces maintenance...

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VM25 Modular system for grinding cycle control-4

In-Process Gauge function Features • 4 channels for gauge heads “plug & play” (e.g.: 2 diameters simultaneously) • 2 simultaneous processes with comparative or absolute measuring • Wide measuring range in comparative mode (master) for multi-diameter application. Up to 25.4 mm with a resolution of 0.1 pm without retooling • Absolute measure (w/o master) of diameters from 4 to 1000 mm • 32 part-programs (external diameter, internal diameter, thickness, taper, active and passive positioning, etc.) • Measurement of smooth and interrupted surfaces by hardware or software synchronization • In-process...

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All Balance Systems S.r.l catalogs and technical brochures

  1. EP2-TS - EN

    3  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.