1. Catalogs
  2. Balance Systems S.r.l
  3. TGA – Top Gauge Absolute Absolute gauges for in-process measuring of diameter on cylindrical grinding machine

TGA – Top Gauge Absolute Absolute gauges for in-process measuring of diameter on cylindrical grinding machine

TGA – Top Gauge Absolute Absolute gauges for in-process measuring of diameter on cylindrical grinding machine

TGA – Top Gauge Absolute Absolute gauges for in-process measuring of diameter on cylindrical grinding machine

Product catalog summary
Overview
The Top Gauge Absolute (TGA) is a precision measuring tool designed to enhance manufacturing processes by accurately measuring workpiece diameters. It integrates the TG200 gauge head with advanced mechatronic solutions to provide quick and precise measurements without the need for resetting individual diameters.

Benefits
  • Ensures stable and consistent production with tight tolerances.
  • Compensates for grinding wheel wear, increasing productivity.
  • Can be retrofitted to existing machines and is user-friendly.
  • Operates without requiring constant surveillance.

Features
  • Simultaneous dual measuring processes with axial position measurement.
  • Supports 32 part programs and measures both smooth and interrupted surfaces.
  • Includes in-process roundness and shape analysis, thermal compensation, and remote programming capabilities.

Mode of Operation
The TGA is crucial for the final machining operations on cylindrical grinders, ensuring dimensional accuracy and reducing costs. It automates the measurement process, maintaining high quality and productivity, especially in mass production. For small batches, it reduces manual measurement time and scrap risk.

Solution
The TGA uses a linear encoder and high-precision gauge heads to measure diameters. The heads are servo-mechanically positioned and monitored to prevent collisions. The system adapts to surface types and removal rates, optimizing grinder speed and maintaining accuracy despite wheel wear and thermal deviations.

Configuration
The TGA integrates with the VM25 control unit, which supports various protocols like Digital I/O, Profibus DP, and Profinet. The VM25 offers a user-friendly interface for configuration and manual control, and can integrate additional functions like spindle balancing and wheel-dressing profile control.

Technical Specifications
  • Models: TGA90, TGA200, TGA300, TGA400, TGA700
  • Measurement Range: 90mm to 700mm
  • Repeatability: 1 to 4 µm
  • Weight: 7.5kg to 80kg
  • Operating Temperature: 0°C to 50°C
  • Protection Degree: IP67
  • Power Supply: 24 Vdc ±20% - 3A

Conclusion
The TGA line offers a comprehensive solution for in-process diameter measurement on cylindrical grinding machines, enhancing productivity and quality in both mass production and small batch manufacturing.
See more

Catalog excerpts

TGA – Top Gauge Absolute Absolute gauges for in-process measuring of diameter on cylindrical grinding machine-1

ABSOLUTE GAUGES FOR IN-PROCESS MEASURING OF DIAMETER ON CYLINDRICAL GRINDING MACHINE TGA300 TGA200 Top Gauge Absolute (TGA) helps to improve precision and efficiency in manufacturing processes, through an accurate measuring of workpieces diameters. Its outstanding performance, in fact, combines one of the Balance Systems’ milestones “TG200 gauge head” with state-of-the-art mechatronic solutions that earn a quick measuring process along with a high accuracy level. Top Gauge Absolute measures all diameters within its measurement range, with pre/in/post-process cycle, with no need to reset the single diameter. Allows productions to be stable and consistent and with tight tolerances Compensates the grinding wheel wear Increases productivity Can be implemented both on new and existing machines in the field (retrofitting) Does not require surveillance 2 simultaneous measuring process; availability in combination with the measurement of the axial position (active or passive flagging) 32 part programs Measuring of smooth and interrupted surfaces In-process roundness and shape analysis 6 commands to control the infeed Thermal compensat

 Open the catalog to page 1
TGA – Top Gauge Absolute Absolute gauges for in-process measuring of diameter on cylindrical grinding machine-2

Need The machining on cylindrical grinder is typically the last operation which is done on a workpiece with diameters that requires tight dimensional and geometric tolerances. To ensure this result, the dimensional control is a crucial stage of the machining process, for both the measuring timeliness and accuracy and for the costs. In the mass production, the workpiece measuring control is automatically performed in the machine tool by means of high-precision gauges, each one zeroed on a specific master. Thanks to this process a constant quality and a high productivity are obtained, as times...

 Open the catalog to page 2
TGA – Top Gauge Absolute Absolute gauges for in-process measuring of diameter on cylindrical grinding machine-3

Configuration TGA family includes several ranges of operation, each one can be programmed according to the specific requirements of the application. The high precision TGA measuring heads are fully managed in automatic mode by the multi-function modular system VM25. The VM25 can be applied on the grinding machine NCU/PLC thanks to several available protocols and interfaces: • Digital I/O • DP Profibus • Profinet The VM25 control unit is delivered with a panel with color display and a VM25 HMI software application for PC ® Windows. Both of them can be used by the operator to configure the application...

 Open the catalog to page 3
TGA – Top Gauge Absolute Absolute gauges for in-process measuring of diameter on cylindrical grinding machine-4

Technical data Range [mm] Measurable Ømin [mm] Measurable Ømax [mm] Repeatability in 2σ [µm] Weight [kg] Measurable surfaces Working temperature [°C] Protection degree (IEC 6059) Power supply [V-A] No. of part-programs No. of commands feed-rate control Specifications may be subject to change without notice. © 2016 | 02 | Balance Systems S.r.l. Balance Systems S.r.l Via Roberto Ruffilli, 8/10 20060 Pessano con Bornago (Milan) - Italy Tel. (+39) 02.9504955 Fax (+39) 02.9504977 [email protected] www.balances

 Open the catalog to page 4

All Balance Systems S.r.l catalogs and technical brochures

  1. EP2-TS - EN

    3  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.