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Co-Ex Master™ Systems

Co-Ex Master™ Systems

Co-Ex Master™ Systems

Product catalog summary
Overview
The document provides an overview of the Co-Ex Master™ Systems by Baker Perkins, highlighting its low cost of ownership, rapid setup, and semi-automated cleaning features that reduce downtime and waste. The system allows for individual adjustment of case and filling, enabling precise weight control and maintenance of product dimensions.

Co-Ex Master™ Systems
The Co-Ex Master™ Systems can convert any twin-screw extruder into a line for producing high-value center-filled products. The technology is easy to install and operate, offering a high return on investment, especially when used for innovative cereal products. Development work for new products or process improvements can be conducted at the Baker Perkins Innovation Centre.

Rapid Return on Investment
Upgrading an extrusion line with Co-Ex Master™ requires minimal equipment and no extensive plant modifications, adding significant value to products and ensuring a rapid return on investment.

Product Variety
The system can produce a variety of filled products such as bite-size pillows, mini pillows, filled shapes, wafers, and bars with different shapes, textures, and fillings like chocolate, praline, fruit paste, cheese, or flavored creams.

Typical Installation Components
- SBX Master™ Twin-Screw Extruder
- Co-Ex Master™ Systems
- Coating or Seasoning System

Technical Specifications
- Outlets: 4, 6, 8, 12, or 16 streams
- Materials: Stainless Steel
- Pumps: 4, 6, or 8
- Drives: AC variable speed pumps, stirrer, auger
- Holding Tanks: 300l
- Width: 450mm (12 streams)
- Max Speed: 60m/min
- Drives: Servo Motors for Roll & Gap Adjustment, Variable Speed AC Motor for Conveyors

Co-Extrusion Die
The die combines extrudate and filling into concentric streams with individually controllable flows for consistency and weight control. The seam can be positioned on the bottom to enhance appearance.

Cream Feed
The system ensures accurate weight control with a recirculating ring main and individual progressive cavity pumps. Temperature-controlled hoppers maintain cream quality.

Cleaning System
A highly effective assisted cleaning system uses a boost pump to flush water through pumps and pipework, guided by HMI prompts.

Pillow Crimper
The crimper uses adjustable rolls to create interlocking shapes, with easy operation and cleaning facilitated by portable design and stainless steel construction.

Industry 4.0 Ready
The system is designed to be compatible with Industry 4.0 standards, ensuring modern and efficient operation.
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Catalog excerpts

Co-Ex Master™ Systems-1

Food Extrusion Co-Ex Master™ Systems Co-Ex Master Systems can turn virtually any twin-screw extruder into a line for high-value centre-filled products. The advanced process technology is simple to install and run and generates a high rate of return, especially when full use is made of its potential for exciting and innovative cereal products. TM High value products Fil Bite size or mini pillows with differing shapes and textures add interest and variety, while sweet or savoury fillings such as chocolate, praline, fruit paste, cheese, or flavoured creams add value and widen positioning opportunities. Rapid return on investment TM A Co-Ex Master upgrade to an extrusion line requires minimal equipment and no extensive plant modifications. Significant value is added to the products to provide a rapid return on investment. Low cost of ownership Rapid set-up and highly effective semi-automated cleaning reduce downtime and waste. Giveaway is minimised through individual adjustment of the case and filling, enabling weight control and product dimensions to be accurately maintained. For more information on the Co-Ex MasterTM please click on the link: www.bakerperkins.com/CXC Typical Installation Includes: The development work required to launch a successful new product or improve an existing process can be carried out in the Baker Perkins Innovation Centre. With a full range of pilot-scale equipment and assistance from our expert food technologists, all the necessary tests can be conducted without using valuable plant time. Coating or Seasoning System SBX Master Twin-Screw Extruder Co-Ex Master Systems

 Open the catalog to page 1
Co-Ex Master™ Systems-2

Co-Ex Master™ Systems Cream Feed Pillow Crimper Combines extrudate and filling into concentric streams. Flows are individually controllable for consistency and weight control and may be adjusted to position the seam on the bottom to enhance appearance. Accurate weight control A recirculating ring main with individual progressive cavity pumps and flow meters for each stream provide a consistently accurate and adjustable flow rate even on material with inclusions Maintains product quality Temperature controlled hopper and recirculation system maintain cream in ideal conditions to ensure product...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.