M2000
60Pages

M-Series® M2000 Electromagnetic Flow Meter IOM-175-04-EN (August 2012) 53400-190 Rev. 4 Installation & Operation Manual

M-Series® M2000 Electromagnetic Flow Meter Page ii August 2012

Installation & Operation Manual CONTENTS SAFETY PRECAUTIONS AND INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 UNPACKING AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Rigging, Lifting and Moving Large Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 METER LOCATION, ORIENTATION AND APPLICATIONS . . . . . . . . . . . . . . . ....

M-Series® M2000 Electromagnetic Flow Meter SECURITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting the Administration PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting the Service PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting the User PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Entering Your Personal Identification Number (PIN) . . . . ....

Installation & Operation Manual SAFETY PRECAUTIONS AND INSTRUCTIONS Some procedures in this manual require special safety considerations. In such cases, the text is emphasized with the following symbols: Symbol Explanation Warning indicates the potential for severe personal injury, death or substantial property damage. Comply with the instructions and proceed with care. Caution indicates the potential for minor personal injury or property damage. Comply with the instructions and proceed with care. SYSTEM DESCRIPTION The Badger Meter M-Series® model M2000 electromagnetic flow meter is...

M-Series® M2000 Electromagnetic Flow Meter UNPACKING AND INSPECTION Follow these guidelines when unpacking the M-Series equipment. • If a shipping container shows any sign of damage, have the shipper present when you unpack the meter. • Follow all unpacking, lifting and moving instructions associated with the shipping container. • Open the container and remove all packing materials. Store the shipping container and packing materials in the event the unit needs to be shipped for service. • Verify that the shipment matches the packing list and your order form. • Inspect the meter for any...

Installation & Operation Manual • Use the sling-rigged method to lift large detectors into a vertical position while they are still crated. Use this method to position while they are still crated. Use this method to position large detectors vertically into pipelines. Figure 3: Sling-Rigged Lifting Methods • Do not lift a detector with a forklift by positioning the detector body on the forks, with the flanges extending beyond the lift. This could dent the housing or damage the internal coil assemblies. • Never place forklift forks, rigging chains, straps, slings, hooks or other lifting...

M-Series® M2000 Electromagnetic Flow Meter METER LOCATION, ORIENTATION AND APPLICATIONS The M2000 provides two amplifier mounting options: an integral or meter mount option and a junction box/remote option. Meter mount amplifier Junction box with remote amplifier Figure 5: Amplifier Mounting Options Remote Amplifier Outdoor Location The amplifier can be installed and operated outdoors. However, it must be protected from the elements, as follows: • The ambient environment/temperature rating for the unit is –4…140° F (–20…60° C). • If an indoor location is within 500 feet (152 meters) of the...

Installation & Operation Manual Meter Orientation Mag meters can operate accurately in any pipeline orientation and can measure volumetric flow in forward and reverse directions. NNOTE: A "Forward Flow" direction arrow is printed on the detector label. Vertical Placement Mag meters perform best when placed vertically, with liquid flowing upward and meter electrodes in a closed, full pipe. Figure 6: Vertical Placement Vertical placement allows the pipe to remain completely full, even in low flow, low pressure applications, and it prevents solids build-up, sediment deposit and accumulation on...

M-Series® M2000 Electromagnetic Flow Meter Straight Pipe Requirements Sufficient straight-pipe runs are required at the detector inlet and outlet for optimum meter accuracy and performance. An equivalent of three diameters of straight pipe is required on the inlet (upstream) side. Two diameters are required on the outlet (downstream) side. CHECK VALVE GLOBE VALVE BUTTERFLY VALVE GATE VALVE (FULLY OPEN) FORWARD FLOW MINIMUM STRAIGHT PIPE MINIMUM STRAIGHT PIPE MINIMUM STRAIGHT FIPE - STANDARD CONCENTRIC MINIMUM PIPING REQUIREMENT Figure 8: Straight Pipe Requirements Pipe Reducer Requirements...

Installation & Operation Manual Chemical Injection Applications For water line applications with a chemical injection point, install the meter upstream of the injection point. This eliminates any meter performance issues. Flow Meter Figure 10: Chemical Injection Point Upstream of Meter If a meter must be installed downstream of a chemical injection connection, the distance between the meter and the injection point should be between 50 and 100 feet (15 and 30 meters). The distance must be long enough to allow the water/ chemical solution to reach the meter in a complete, homogeneous mixture....

M-Series® M2000 Electromagnetic Flow Meter Partially-Filled Pipe Situations In some locations, the process pipe may be momentarily only partially filled. Examples include: lack of back pressure, insufficient line pressure and gravity flow applications. To eliminate these situations, do not install the meter at the highest point of the pipeline. WRONG WRONG RIGHT RIGHT FLOW FLOW FLOW FLOW FLOW WRONG Figure 12: Incorrect Meter Placement Do not install the meter in a vertical, downward flow section of pipe. Always position the ON/OFF valves on the downstream side of the meter. RIGHT WRONG Do...