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M2000

Product catalog summary

Safety Precautions and Instructions: The manual stresses the importance of safety, warning of potential risks such as severe personal injury or property damage. Users are advised to follow instructions carefully.

System Description: The M-Series M2000 electromagnetic flow meter is designed for fluid metering in various industries. It includes a detector and an amplifier, with materials tailored for specific service needs. Each meter is factory tested and comes with a calibration certificate.

Unpacking and Inspection: Guidelines are provided for checking shipping damage, verifying shipment contents, and proper storage if not immediately installed. Special care is needed for detectors with PTFE liners.

Rigging, Lifting, and Moving Large Units: Instructions emphasize using appropriate equipment and methods to safely lift and move large units to avoid damage.

Meter Location, Orientation, and Applications: Installation considerations include avoiding areas with extreme vibrations or electrical interference, with guidance on vertical and horizontal placement for accurate measurements.

Meter Gaskets and Grounding: Proper grounding and gasket installation are crucial for performance, with specific instructions for conductive and non-conductive pipes.

Amplifier Mounting Configuration Options: Options include integral or remote mounting, with considerations for outdoor installations.

Wiring: Detailed instructions cover power connections, wiring configurations, and safety precautions to ensure proper installation and operation.

Configuring Input/Output (I/O): Diagrams and instructions are provided for analog and digital output wiring, as well as input configurations.

Programming the M2000: Users are guided through display options, menu selections, and function buttons for effective meter programming.

Security: Instructions for setting and entering PINs to secure the meter's settings.

Setting Up the M2000 with Quick Setup: A quick setup guide is provided for initial configuration.

Maintenance: Regular maintenance tasks include cleaning the flow tube and electrodes, and replacing fuses and circuit boards.

Troubleshooting: Solutions for common issues are offered to ensure continuous operation.

Pipe Reducer Requirements: Standard concentric pipe reducers do not require special installation considerations. Custom fabricated reducers should have a slope angle of approximately 15 degrees to minimize flow disturbances.

Chemical Injection Applications: For water lines with chemical injection, install the meter upstream of the injection point to avoid performance issues.

Partially-Filled Pipe Situations: Avoid installing the meter at the highest point of the pipeline or in vertical, downward flow sections to prevent partially-filled pipe situations.

Flow Units and Totalizer Unit: Options include liters, gallons, cubic meters, and more. Changing the flow units readjusts the full-scale flow parameter.

Full Scale Flow and Low Flow Cutoff: These parameters set the maximum flow the system measures and define the threshold at which flow measurement is forced to zero.

Flow Direction and Damping Factor: Allows setting the meter to measure forward flow only or both forward and reverse flow. The damping factor establishes the stability of the measured flow rate.

Analog Output Range and Alarm Mode: Sets the range of the analog output signal and configures analog output behavior during alarm conditions.

Digital Input and Output: Configures the functional operation of the digital input and sets the number of pulses per unit of measure transmitted to remote applications.

Flow Simulation and Clear Totals: The flow simulation feature allows for output simulation based on a percentage of the full-scale flow. Procedures for resetting various totalizers are outlined.

Communication Port Settings: Configuration options for communication interfaces, including MODBUS RTU, remote menu, and Primo 3x, are detailed.

Advanced Features and Software Filters: Advanced settings include unit multipliers for display totalizers and software filters for flow measurement stabilization.

Calibration Procedures: Procedures for calibrating empty and full pipes are provided, emphasizing the importance of enabling empty pipe detection for accurate measurements.

Security Features: Admin, Service, and User PINs can be set to control access levels, with Admin having the highest level of access.

Diagnostic Information: Diagnostic counters for system performance, including detector conditions and empty pipe occurrences, are provided.

Maintenance Guidelines: Routine maintenance is generally not required, but cleaning of flow tubes and electrodes may be necessary.

Troubleshooting: Common issues include zero flow display and inaccurate measurements, with possible causes and recommended actions provided.

Catalog excerpts

M-Series® M2000 Electromagnetic Flow Meter IOM-175-04-EN (August 2012) 53400-190 Rev. 4 Installation & Operation Manual

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M-Series® M2000 Electromagnetic Flow Meter Page ii August 2012

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Installation & Operation Manual CONTENTS SAFETY PRECAUTIONS AND INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 UNPACKING AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Rigging, Lifting and Moving Large Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 METER LOCATION, ORIENTATION AND APPLICATIONS . . . . . . . . . . . . . . . . ....

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M-Series® M2000 Electromagnetic Flow Meter SECURITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting the Administration PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting the Service PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting the User PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Entering Your Personal Identification Number (PIN) . . . . . ....

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Installation & Operation Manual SAFETY PRECAUTIONS AND INSTRUCTIONS Some procedures in this manual require special safety considerations. In such cases, the text is emphasized with the following symbols: Symbol Explanation Warning indicates the potential for severe personal injury, death or substantial property damage. Comply with the instructions and proceed with care. Caution indicates the potential for minor personal injury or property damage. Comply with the instructions and proceed with care. SYSTEM DESCRIPTION The Badger Meter M-Series® model M2000 electromagnetic flow meter is intended...

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M-Series® M2000 Electromagnetic Flow Meter UNPACKING AND INSPECTION Follow these guidelines when unpacking the M-Series equipment. • If a shipping container shows any sign of damage, have the shipper present when you unpack the meter. • Follow all unpacking, lifting and moving instructions associated with the shipping container. • Open the container and remove all packing materials. Store the shipping container and packing materials in the event the unit needs to be shipped for service. • Verify that the shipment matches the packing list and your order form. • Inspect the meter for any signs...

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Installation & Operation Manual • Use the sling-rigged method to lift large detectors into a vertical position while they are still crated. Use this method to position while they are still crated. Use this method to position large detectors vertically into pipelines. Figure 3: Sling-Rigged Lifting Methods • Do not lift a detector with a forklift by positioning the detector body on the forks, with the flanges extending beyond the lift. This could dent the housing or damage the internal coil assemblies. • Never place forklift forks, rigging chains, straps, slings, hooks or other lifting devices...

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M-Series® M2000 Electromagnetic Flow Meter METER LOCATION, ORIENTATION AND APPLICATIONS The M2000 provides two amplifier mounting options: an integral or meter mount option and a junction box/remote option. Meter mount amplifier Junction box with remote amplifier Figure 5: Amplifier Mounting Options Remote Amplifier Outdoor Location The amplifier can be installed and operated outdoors. However, it must be protected from the elements, as follows: • The ambient environment/temperature rating for the unit is –4…140° F (–20…60° C). • If an indoor location is within 500 feet (152 meters) of the detector,...

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Installation & Operation Manual Meter Orientation Mag meters can operate accurately in any pipeline orientation and can measure volumetric flow in forward and reverse directions. NNOTE: A "Forward Flow" direction arrow is printed on the detector label. Vertical Placement Mag meters perform best when placed vertically, with liquid flowing upward and meter electrodes in a closed, full pipe. Figure 6: Vertical Placement Vertical placement allows the pipe to remain completely full, even in low flow, low pressure applications, and it prevents solids build-up, sediment deposit and accumulation on the...

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M-Series® M2000 Electromagnetic Flow Meter Straight Pipe Requirements Sufficient straight-pipe runs are required at the detector inlet and outlet for optimum meter accuracy and performance. An equivalent of three diameters of straight pipe is required on the inlet (upstream) side. Two diameters are required on the outlet (downstream) side. CHECK VALVE GLOBE VALVE BUTTERFLY VALVE GATE VALVE (FULLY OPEN) FORWARD FLOW MINIMUM STRAIGHT PIPE MINIMUM STRAIGHT PIPE MINIMUM STRAIGHT FIPE - STANDARD CONCENTRIC MINIMUM PIPING REQUIREMENT Figure 8: Straight Pipe Requirements Pipe Reducer Requirements With...

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Installation & Operation Manual Chemical Injection Applications For water line applications with a chemical injection point, install the meter upstream of the injection point. This eliminates any meter performance issues. Flow Meter Figure 10: Chemical Injection Point Upstream of Meter If a meter must be installed downstream of a chemical injection connection, the distance between the meter and the injection point should be between 50 and 100 feet (15 and 30 meters). The distance must be long enough to allow the water/ chemical solution to reach the meter in a complete, homogeneous mixture. If...

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M-Series® M2000 Electromagnetic Flow Meter Partially-Filled Pipe Situations In some locations, the process pipe may be momentarily only partially filled. Examples include: lack of back pressure, insufficient line pressure and gravity flow applications. To eliminate these situations, do not install the meter at the highest point of the pipeline. WRONG WRONG RIGHT RIGHT FLOW FLOW FLOW FLOW FLOW WRONG Figure 12: Incorrect Meter Placement Do not install the meter in a vertical, downward flow section of pipe. Always position the ON/OFF valves on the downstream side of the meter. RIGHT WRONG Do not...

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M2000

M2000

Catalog excerpts

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