Tubular Heaters
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Catalog excerpts

Tubular Heaters - 1

Tubular HeatersStraight and Formed U.L. AND C-UL Recognized-E177353 Features • The Hotwatt Tubular Heater has built-in resistance to shock, vibration, corrosion, and temperature extremes. • The heater is swaged, reducing the diameter of the metal sheath and compacting the insulation. This insures rapid heat transfer and holds the coil in position for forming. • Many formations are available. • Long, trouble free service. • Made in U.S.A. Construction 1 Steel, stainless steel, copper, or Incoloy sheathed elements. Element wire situated in proximity to outside surface for maximum heat transfer and minimum internal temperature while preserving good dielectric qualities. Pure magnesium oxide compressed to an optimum density for best heat transfer and electrical insulation at elevated temperatures. 4 Weld connection. 5 Cold pin. 6 Insulator. 7 Standard post terminal.

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Tubular Heaters - 2

Tubular Heaters Straight and Formed Standard Sizes and Materials Cold Ends The sheath materials available are stainless steel, steel, copper, and incoloy. Standard diameters are: .260", .315", .375", .440"and .475". Diameter tolerance is ±.010". Sheath Allowed Length Max. Cold Materialon Sheathof SheathLengths When not specified, cold ends will be the minimum length as shown in the table below. Longer cold lengths may be specified. Optional cold ends of unequal lengths are available. Sheath Minimum Mounting Fittings Sheath Materials and Watt Densities Operating Sheath Of Element Clamped...

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Tubular Heaters - 3

Tubular Heaters SF2A: Lead Wire Insulating Sleeve High Temp. Flexible Lead Specify Length — of Lead —

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Tubular Heaters - 4

Tubular HeatersStraight and Formed Diameter:_.260: Incoloy_.315: Incoloy_.375: Incoloy Max. Watts Max. Watts Max. Watts Diameter: .440: Incoloy .475: Incoloy .260: St. Steel Max. Watts Max. Watts Max. Watts Diameter: .315: St. Steel .375: St. Steel .440: St. Steel Max. Watts Max. Watts Max. Watts Email: sales@hotwatt.com

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Tubular Heaters - 5

Tubular Heaters Straight and Formed Diameter:_.260: Steel_ Max. Watts Sheath Length Cat. No. at 240V Diameter:.315: Copper.440: Copper Maximum Amperage: 3040 Wattage Wattages as shown in the above tables are based on sheath material or voltage/amperage limitations. For allowable wattage for your application, refer to Sheath Material/Watt Density chart on page 77. TUBULAR How To Order Specify: catalog number, wattage, voltage, termination and other optimal features. If forming is required, include a dimensional sketch and reference formation number, if applicable, as shown on pages 83 and...

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Tubular Heaters - 6

Tubular HeatersFinned U.L. And C -UL Recognized No. E177353 Features • Mechanically-bonded continuous fin assures excellent heat transfer and helps prevent fin vibration at high air velocities. • Several standard formations and mounting bushings available. • Standard fin is high temperature painted steel with steel sheath. • Optional stainless steel fin with stainless steel or incoloy sheath for corrosion resistance. • 120v, 208v, 240v, 480v available. • Maximum Sheath Temperature. 750°F (400°C) - Steel 900°F (480°C) - ST.ST./INCOLY • Made in U.S.A. Steel, stainless steel or Incoloy...

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Tubular Heaters - 7

Optional Configurations Sheath Cat. No. Wattage Length .315 Sheath Dia.30 Amps. max. TUBULAR Sheath Cat. No. Wattage Length .440 Sheath Dia.40 Amps. max. 12" FT44-12 750 Wattages in the above tables are based on 60w/in2. Other wattages both higher and lower are available depending upon operating conditions. Consult factory for details. Available in lengths between those and longer than those listed in the above tables. Maximum length is 120". Units may be formed to various shapes. Typical configurations shown above. Minimum radius as follows: Sheath diameter Minimum radius Units may be...

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Tubular Heaters - 8

Custom Formations to your requirements are available. X = Number of outside hairpins SL = 2A + .43 Dia. (1-2X) + 2L (X-1) + 1.14 X R1 + 1.14 R2 (X-1) X = Number of outside hairpins SL = 1.14 R2 X - .88 Dia. X 1.14 R2 - 2 Dia. + 1.14 R1 X - .86 R3 + 2L X - 2L + 2A + 2K X = Number of outside hairpins SL = 2K + 2A - 1.72 R3 + 3.14 R1 X + 3.14 R2 (X-1) + 2L (X-1) - H + 1.14 X Dia. - 3.42 Dia. Forming Options Email: sales@hotwatt.com

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Tubular Heaters - 9

Tubular Heaters Forming Options X = Number of outside hairpins SL = 2K + 2A +2B - 2.58 R3 + 3.14 R1 X + 3.14 R2 (X-1) + 2L(X-1) - H + 1.14 X Dia. - 5.85 Dia.

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Tubular Heaters - 10

Tubular HeatersScrew Plug UL and C-UL Recognized-E177353 Features • Ratings and sizes other than those listed above are available. • Brass, steel, or stainless steel screw plugs in 1", 11/", 2", and 21/2" sizes. • Element supports in multiple element units for proper element spacing as required. • Steel, stainless steel, copper, or incoloy sheathed elements. One, two or three per unit depending on size. • Optional thermostat and well for temperature control. • General purpose terminal housing with conduit opening. Optional terminal housings for special applications. • 120V, 208V, 240V,...

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Tubular Heaters - 11

Tubular HeatersScrew PlugScrew Plug Heater Selection GuideApplication Water and Very Mild Solutions Solution or Application Clean Water Process Water or Very Mild Solutions Mild Solutions Demineralized or Deionized Water Low Viscosity Oil Medium Viscosity Oil High Viscosity Oil Alkaline or Acid Content (Est. % by Volume) pH6 to pH8 Neutral pH5 to pH9 2-3% 5-6% Demineralized Water — Low Viscosity Oil — Specialty Heaters Pipe Insert_—_ Commercial Equipment Clean Water Clean Water Sheath Material Copper Incoloy Incoloy Incoloy Steel Steel Steel Incoloy Incoloy Incoloy Incoloy Incoloy Incoloy...

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Tubular Heaters - 12

BACKER mm HOTWATT ttMt/, Tubular HeatersScrew Plug Copper Sheath 11/aHex. wHex. No. of Elements: 1 Plug T:t,ee: Brass Screw_ Plug Type: Brass_ watts Volts Web: www.hotwatt.com ■ Email: sales@hotwatt.com

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Tubular Heaters - 13

Tubular Heaters Screw Plug No. of Elements: 2 Plug Type: Brass Watts/sq. in.: Approx. 45min. – 80max. Application: Water Terminal Enclosure: NEMA 1 A Dim. Imm. Lgth Cat. No. 61⁄8" LC11-6.12-YJ LC11-6.12-YJ 61⁄8" 61⁄8" LC11-6.12-YJ LC11-6.12-YJ 61⁄8" LC11-6.12-YJ 61⁄8" 61⁄8" LC11-6.12-YJ LC11-6.12-YJ 61⁄8" 61⁄8" LC11-6.12-YJ No. of Elements: 1 Plug Type: Brass Screw Watts/sq. in.: Approx. 45 Application: Water Terminal Enclosure: NEMA 1 A Dim. Imm. Lgth Cat. No. 12" LC13-12-XJ 12" LC13-12-XJ 12" LC13-12-XJ 18" LC13-18-XJ 18" LC13-18-XJ 18" LC13-18-XJ

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