ProFlex cut-up systems
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ProFlex cut-up systems ProFlex Premium or ProFlex Classic as standard plug and play in frame, ProFlex Food Service standard subsystem with conveyor

Single Bird Processing Protect your live bird investment Getting the most out of your investment is crucial no matter the size of the production, the need for product mix or weight range of the incoming broilers. Every single bird represents an investment and care needs to be taken through every processing step to protect it. BAADER LINCO sees it as our distinguished task to supply our customers with cut-up systems that meet the individual needs of each of our unique customers. At BAADER LINCO, we divide our cut-up into 2 systems: ProFlex Premium and ProFlex Classic. Within these systems,...

AFNR / Shutterstock.com Tell us about your incoming products and your needs for outgoing product mix. We support the largest weight range including a full-blown solution for big birds as well. Experience counts We have more than 40 years´ experience in cut-up and more than 400 systems in different countries all over the globe. Let us help you get the customised solution that fits your set-up - ask us and we will send a specialist to find the system that fits your production - we are flexible and capable of adapting to your needs and requirements. Manage the cut-up process by knowing the...

Custom-made system to fit in any production ProFlex cut-up systems offer reliable and precise portioning of chickens and rest on a base of solid frames and highquality units. The ProFlex cut-up systems combine three important key factors: Precision, speed and flexibility and can be purchased in either a Premium or a Classic version. We have faced improved chicken genetics over the last half-century and our customers are utilising these improved genetics to the fullest. This means that we have seen a serious shift in the bird sizes that our equipment has to deal with. For the dark meat area,...

ProFlex Premium cut-up system ProFlex Food Service Build your ProFlex cut-up system with intelligent components and use the bypass option for advanced control of the cut-up process. ProFlex Food Service comes in a system including a flighted conveyor and in its standard configuration it fits perfectly into a container for easy transportation and plug and play installation. The ProFlex Premium system is one of the market’s most advanced cut-up systems for chickens and offers unsurpassed flexibility and efficiency. It automatically cuts up whole birds and drops off the cut pieces exactly...

Customise your process with ProFlex Premium Tail Cutter Mid-joint Cutter Whole Wing Cutter Breast Pre-Cutter Thigh/Drumstick Cutter w/ bypass Shackle Washer

Front Half Cutter Carcass Cutter The ProFlex Premium system is a high-speed system capable of handling up to 7000 birds per hour on the standard 12-inch pitch. ProFlex Premium can be arranged to fit existing plant layout. Anatomical and clean cutting The ProFlex Premium system observes the well-established BAADER LINCO principles for clean cutting, flexibility and performance. Cut-up can be done in anatomical portions, e.g. 3-piece wing cuts and thigh/drumstick cuts. Following the cut-up, the individual pieces are automatically distributed to selected drop-off stations for batching,...

The intelligent ProFlex Premium We automatically control Single Bird Processing through the knowledge of weight and quality. Our B’Logic® software gives us the ability to distribute the birds to the right spot through our selective transfers and bypasses. Bypassing units is the heart of the intelligent ProFlex Premium. Thanks to our unique shackle design, the ProFlex Premium system can bypass all types of cut-up units no matter the position of the shackles. This is done in the shackle with no guide bar touching the chicken. Bypass is the heart in a balanced production planning Balanced...

Accurate single bird weight Our weigh transfer technology offers an accurate weight of each bird (± 0.25 %) which will contribute to determining the optimal further process of each individual bird. Quality grade detection with ClassifEYE® Our ClassifEYE® vision system will capture possible defects on each bird at high-speed processing. The ClassifEYE® gives you valuable information about your process; upstream towards farmers and first processing and downstream equally important. The individual grade obtained from ClassifEYE® will indicate how the bird should be used in the best way...

Accessible management of cut-up process We can design the optimum workflow to maximise the output of the intelligent ProFlex Premium. If you want to be able to plan ahead the key is knowing the incoming products early in the process to make the best distribution of the raw material. In the below example, a ProFlex Premium and a ProFlex Premium Food Service cut-up are combined with a distribution system. When we transfer from evisceration to cooling, we weigh the bird and make visual trend evaluation giving us an indication of both weight and quality 3 hours ahead of cutup and whole bird...

Keeping track of product identification The ProFlex part singulator is designed to automatically unload legs or drumsticks directly from the cut-up system and transfer the products to the grader system. If processing 100 legs per minute, the installation of a ProFlex part singulator will reduce manual labour directly by 3-4 operators. The interesting feature about this transfer unit is that it also transfers the individual product identification to the subsequent packing process. This opens up for packing mixed products on the same grader and calculating the leg yield for every processed...

ProFlex Classic in a frame The ProFlex Classic cut-up system* is a very competitive investment as it offers reliable and precise portioning of chickens at line speeds of up to 6000 birds per hour. In general, every cut-up unit is available for ProFlex Classic as well. The bypass and intelligent options require a ProFlex Premium system. ProFlex Classic is designed in a complete frame structure with all cabling pre-wired and as standard delivered as a “plug & play” cut-up system, but it can be configured in a flex line, too. * Please consult “Catalogue of ProFlex units” for more detailed...