Overview
The MEGTEC SE Zero Speed Splicer is designed to enhance press performance for newspaper and semi-commercial printing. It features innovative components that simplify reel preparation, ensure continuous web flow, and maintain consistent operation, ultimately improving quality and profitability.
Key Features- Solid steel side frames and two full-roll positions.
- Dual direction unwind and low-riding festoon to minimize web span.
- Motorized adjustable sidelay and four-roller splicehead with safety shield.
- Drive roller acceleration and vacuum pump.
- Convenient operator controls and audible splice signal.
- Automatic splice trigger and press emergency stop button.
- Electric hoist with safety limits and low air consumption.
Options- Remote sidelay and tension control.
- Additional and lighter weight air shafts.
- Heavy-duty hoist and reduced span web over.
- Dual dancer for independent tension during dual unwind.
- CE and UL certification, retrofit speed upgrades.
Functional Design
The splicer accommodates two full rolls of paper, each up to 1070 mm in diameter. It features an automatic splice trigger and accurate web tension control. The splice cycle is initiated when the running roll reaches a pre-selected diameter, with an audible signal alerting the operator. The design allows for clockwise or counterclockwise unwinding and simultaneous unwinding of two rolls without splicing.
Web Tension Control
Consistent and accurate web tension is maintained through a single independent air-loaded dancer, ensuring fast and precise tension control.
Superior Components- Thick steel side frame for durability.
- PLC controls for reliable operation and flexibility.
- Fixed safety guards and integral electrical hoist system.
- Factory tested with paper to ensure dependability and minimize installation time.
Technical Specifications- Maximum web width: 1020 mm (40").
- Maximum reel diameter: 1070 mm (50").
- Maximum reel capacity: 1270 mm + 1270 mm (50" + 50").
- Maximum reel weight: 1135 kg (2500 lbs.).
- Splicing speed models: 305 m/min (1000 fpm), 396 m/min (1300 fpm), 457 m/min (1500 fpm).
- Web tension: 88 – 266 daN (20 – 60 lbs.).
- Side-lay adjustment: ± 20 mm (± 0.75").
See more