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D01341

D01341
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D01341

Product catalog summary
Introduction
The document is a technical magazine from B&R Technology, focusing on advancements in robotics and automation. It highlights key innovations such as reACTION technology, LinMot, and the expansion of the Power Panel HMI family.
Key Technologies and Innovations
  • reACTION Technology: Enables ultrafast automation with response times as low as 1 µs, reducing costs and controller load while enhancing performance.
  • LinMot: Offers a sustainable alternative to pneumatic systems, potentially reducing energy consumption and CO2 emissions by over 90%.
  • Power Panels: New compact Power Panel series with touch screens for next-generation machines.
Software Engineering in Automation Studio 4
Automation Studio 4 offers investment security through openness and compatibility, shorter development times, reduced costs, and a fully integrated tool throughout the system's lifecycle.
Scalability and Response Times
B&R emphasizes scalability and minimal response times for machine manufacturers to adapt to changing market demands. Their scalability+ approach allows flexible scaling of hardware and software, while reACTION technology ensures the fastest automation speeds.
Robot Safety and Integration
Advancements in robot safety allow robots to work alongside humans using TÜV-certified function blocks. SafeROBOTICS technology ensures compliance with ISO 10218 standards.
Additional Features and Reports
  • X20 CPUs: New compact CPUs with integrated I/O, offering various performance levels.
  • APROL Release 4.0: Allows for high availability and redundant systems at multiple levels.
  • High-Performance Gearboxes: New angular planetary gearboxes for precise positioning in dynamic applications.
Conclusion
The magazine provides insights into B&R's latest technological advancements and their applications in industrial automation, emphasizing safety, efficiency, and flexibility.
Overview of Function Block Libraries and reACTION Technology
Function block libraries can be dynamically updated and executed locally on I/O modules, reducing the need for specialized modules and decreasing network and controller load. Key highlights include 1 μs response times and compliance with IEC 61131 programming standards.
Introduction of New Compact Controllers
B&R has expanded its X20 system with new compact controllers featuring integrated I/O, various performance levels, and multiple interfaces. The compact CPUs are maintenance-free due to the absence of fans or batteries.
Expansion of Power Panel HMI Family
B&R introduces two new series to its Power Panel HMI family: the T-Series terminals and C-Series controllers, both with touch screens and IP65 protection.
Innovations in PET Bottle Production
Sidel's new Sidel Matrix system integrates automation from B&R, featuring modular design, electric drives, and linear motors for enhanced performance and flexibility.
APROL Process Control System
B&R's APROL process control system offers high availability through redundancy at four levels, ensuring seamless transitions and preventing production downtime.
Integration of Advanced Control Systems
The document discusses the integration of advanced control systems in various engineering applications, focusing on safety, efficiency, and innovation.
Elevating Platforms at Kursaal Convention Center
Biko Engineering AG developed elevating platforms powered by hydraulics, emphasizing safety and reliable control systems.
Thermal Cutting Technologies
Vanad 2000 utilizes thermal cutting technologies, including plasma cutting, with B&R's ACOPOS servo drives for high accuracy and dynamic movement.
Strategic Cooperation with B&R
Biko and Vanad 2000 leverage B&R's advanced control technologies to innovate and improve their products.
Sustainability in Motion Control
The shift towards more sustainable drive technologies, such as tubular linear motors, offers significant energy savings.
Conclusion
The integration of B&R's control systems demonstrates the importance of innovation, safety, and sustainability in modern industrial solutions.
Energy Losses in Pneumatic Systems
Pneumatic cylinders are highly inefficient, with overall efficiency below 10%.
Advantages of Tubular Linear Motors
Tubular linear motors offer higher efficiency and easier installation, with significant energy savings and reduced CO2 emissions.
Technological Integration by B&R
B&R has integrated tubular linear motors into their systems, offering seamless transition and energy savings.
Modularization in Machinery
ELB-Schliff's Smartline series adopts a modular approach, facilitated by B&R's automation technology.
Conclusion
The shift from pneumatic to linear motor technology offers significant energy savings and reduced environmental impact.
Overview of PLCopen Safety Functions
Integration of PLCopen safety functions enhances operational safety and flexibility.
Software Development and Modular Design
ELB-Schliff benefits from B&R's programming support, enabling modular software development.
CNC Integration and Flexibility
ELB-Schliff plans to integrate additional CNC functions using B&R's Generic Motion Control solution.
Servo Drives and Gearboxes
ACOPOSmulti servo drives with integrated safety features and new 8GA75 hollow shaft angular gearbox offer high positioning precision.
Injection Molding and High-Speed Robotics
YUDO-SUNS utilizes B&R's motion control technology for high-speed take-out robots in injection molding.
Energy Efficiency and Motion Programming
B&R's Servo Sleep feature reduces energy consumption, enhancing serviceability and operational efficiency.
Recycling Technology
Starlinger viscotec's SSP reactor and viscoSHEET production line convert recycled PET into high-purity packaging film.
Overview of BUB E 50/1000 CNC Grinder
The BUB E 50/1000 CNC grinder integrates B&R Power Panel for control and HMI, enhancing usability and customization.
Company Background
Fermat Machinery specializes in high-precision CNC cylindrical grinding machines.
Performance and Usability
The BUB E 50/1000 CNC grinder features a double-swivel grinding head and variable speed control.
Innovative Control System
The CNC system offers open software for PLC/HMI/CNC, tailored for maximum efficiency.
Collaboration and Innovation
The partnership with B&R enables Fermat to develop a flexible control system.
METEOR's Transition to Advanced Control Systems
METEOR upgraded its automation systems with B&R products, enhancing machine operation.
Flow International's Waterjet Technology
Flow International Corporation partnered with B&R to develop the Mach 4c waterjet system.
Overview of Automation Studio and Mach 4c
B&R's Automation Studio enhances control, visualization, motion, safety, and CNC functionality on a single platform.
Intelligent Communication
The Mach 4c utilizes the POWERLINK protocol for real-time integration.
Building Control Systems
REVOS uses B&R's industrial automation technology for building control systems.
Pharmaceutical Packaging
Dividella AG's NeoTOP 804 packaging system uses B&R's automation solutions for efficient packaging.
Critical Information
  • Requirements and Parameters: High synchronization accuracy and real-time communication are required.
  • Limitations: Customization in packaging systems and integrating multiple energy sources are challenges.
  • Best Practices: Emphasizing modular design and open architecture is recommended.
Overview of Synchronized Ethernet POWERLINK Networks
The document describes the integration of synchronized Ethernet POWERLINK networks with a cycle time of 1.2 milliseconds.
System Components
  • Automation PC 810: Manages communication between synchronized networks.
  • ACOPOS Drives: Used for axis control.
  • X20 I/O Slices: Collect data to ensure smooth operation.
  • X20 SafeIO Modules: Monitor gates and E-stop circuits for safety.
Smart Safe Reaction
  • Safety clearances are reduced for faster response times.
  • Integration on the bus with SIL3 certification minimizes wiring and engineering.
  • Full diagnostics increase system availability.
  • A single certified safety application reduces costs and shortens project completion times.
Conclusion
The document highlights the use of B&R components to design a modular machine with enhanced safety and efficiency.
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Catalog excerpts

D01341-1

re ACTION Technology Uitrafast automation in 1 us Power Panels BSR expands the successful Power Panel HMI family LinMot Boosting the sustainability of linear movements

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D01341-2

Software engineering in Automation Studio 4 Automation redefined noitamotuA noitamotuA denfieder denfieder ` Investment security through openness and full compatibility ` Shorter development times through parallel and modular software engineering ` Reduced development costs through software reusability ` A single, fully integrated tool throughout the entire life cycle of the system

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Dear Reader, Publishing information B&R will be focusing on two key topics at this year's SPS IPC Drives exhibition: maximum scalability and minimum response times. Both of these concepts are of extreme importance to machine manufacturers as it becomes more necessary than ever to react flexibly to changing market demands. automotion: The B&R technology magazine, Volume 12 Online version: www.automotion.info Media owner and publisher: Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. B&R Strasse 1, 5142 Eggelsberg, Austria Tel.: +43 (0) 7748/6586-0 [email protected] Managing Director:...

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D01341-4

Ultrafast automation with reACTION technology With reACTION technology, B&R is able to reduce cycle times in industrial automation down to 1 µs. This new approach saves costs when implementing time-critical subprocesses. The taming of the robot Using TÜV-certified function blocks, B&R has now boosted robot safety to a level that allows them to leave the isolation of their cells and work hand-in-hand with humans. X20 CPUs with integrated I/O The new compact CPUs are offered in various types with different levels of performance and features. They provide the full range of functionality in performance...

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High-performance thermal cutting of metals Thermal cutting technology is judged by the quality of the resulting cuts. With its machines featuring state-of-theart control systems developed with B&R, Vanad achieves exceptional quality. How to wind up on top Switching to the latest hardware and software from B&R has helped METEOR break into new markets and become one of Europe's largest manufacturers of precision winding machines. A grinder designed with the future in mind ELB-Schliff has expanded the modular design of its machines to include their electrical, software and safety components. The...

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Industrial robots are seeing increasing use in automated production lines. Until now, however, they have been isolated in cells to ensure the safety of those working in their proximity. Using TÜV-certified function blocks, B&R has now boosted robot safety to a level that allows humans and robots to work hand-in-hand. cover story

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For 40 years now, robots have been making our lives easier by assuming tasks that are too difficult, too hazardous or simply too monotonous for humans. To this day they are most often confined to cells, but SafeROBOTICS now makes it possible for humans and robots to work side by side. The safety requirements for industrial robots and robotic systems and their integration in workplace environments with human workers are defined in ISO 10218, Parts 1 and 2. Among other things, these standards specify the maximum strain to which the human body is permitted to be subjected. These defined upper limits...

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A TÜV-certified function block provides monitoring of the tool center point. Kinematic models in the form of standardized parameter tables can be uploaded to the safety controller at any time and are able to represent any serial kinematic chain with up to eleven revolute and prismatic axes. This includes applications where robots are mounted on linear axes, for example. Dr. Gernot Bachler Technical Manager of B&R’s Motion Business Unit “Users of SafeROBOTICS don't need to know how the path curves and velocities are calculated. This is all handled by integrated transformation functions. With this...

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Ultrafast automation reACTION TECHNOLOGY With reACTION technology, B&R is able to reduce response times in industrial automation applications down to 1 µs. cover story

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cover story data transmission and allowing response times to be reduced to as low as 1 µs. B&R takes advantage of the Automation Studio 4 development environment's ability to allocate software modules to distributed hardware and utilize the surplus capacity of logic components in the modules. This allows function block libraries to be stored there through the use of dynamic updates. These libraries can then be executed locally on the I/O module like the command set for a microcontroller, allowing time- critical subprocesses to be implemented using standard hardware and eliminating the need for...

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X20 CPUs with integrated I/O B&R compact controller with integrated I/O B&R has expanded the X20 system to include a new series of compact controllers with integrated I/O. As with all X20 CPUs, additional I/O modules can be connected locally or further away using cables. The new compact CPUs are offered in various types with different levels of performance and features. By default, they are equipped with 32 built-in digital and analog I/O channels and have an x86 processor. POWERLINK, standard Ethernet, CAN, RS232 and USB are available as integrated interfaces. Complete functionality in two performance...

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Two new HMI series from B&R – Power Panel T-Series terminals and Power Panel C-Series controllers – are available in a wide variety of display sizes. cover story

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Power Panel HMI family Terminal and controller designs with touch screens B&R is adding two new series to its successful Power Panel HMI family: Power Panel T-Series terminals and Power Panel C-Series controllers – both featuring touch screens. Equipped with an embedded browser, the Power Panel T30 terminal is fully web compatible and can even be used as a VNC client. The terminal series is being offered with four TFT display sizes ranging from 4.3" to 10.1" and comes with two Ethernet interfaces, two USB ports and an extensive array of configuration options. High-performance HMI with a wide...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.