Batch vacuum processing plants Type zoatec® BG for flexibility and productivity in the food industry BATCH SYSTEMS For the mixing, dispersion and emulsification of liquid and semi-solid products

Your requirements – Our solutions • Versatile plant • Optimal space utilisation • asy compliance with E food-related regulations • eliable batch times: R Calculation using optimised scale-up method • onsistent product quality C with every batch • asy cleaning and E maintenance • Low operating cost • Easy operation Maximum flexibility and productivity for liquid and semi-solid foods We optimise your processes in our technical centre Mixing, dispersion and emulsification are our passion In our laboratory, we research and develop processing parameters and coating methods that ensure the best product...

The well-conceived design of the AZO LIQUIDS processing plants sets it apart from all conventional systems We assemble complete processing plants from standardised modules. These modules are independent of the processing parameters and can be adapted to your needs with flexibility. We are experts at scaling-up from the lab to the production environment. Our plants are optimally tailored to your processes, your recipes, your premises and your operating sequences – because we listen to you. This applies not only to the components, but also to the control software and the maintenance procedures.

Optimal cleanout is especially important for cost-effective production of small quantities Spray nozzles for residue-free CIP cleaning without manual intervention Homogeniser: Easy access and low wear by design Blender combinations for optimal adaptation to product requirements Patented pump mode for non-destructive mixing of chunky substances and fast product discharge Insulated double jacket for fast heating and cooling Our innovative design – Modular is better Honeycomb machine frames Separation of processing and supply modules Separate installation of processing and supply modules Consistent...

Versatile blender and mixer Combinations with a fixed baffle and up to two movable baffles are possible Other blending modules can be integrated (dissolver, rotor-and-stator homogeniser, etc.) Improved heat exchange More turbulence for shorter CIP process Shorter batch times A variety of blender combinations enable optimal adaptation to the product Constant product feed to the tools results in a small droplet size with optimal distribution The homogeniser pumps away from the shaft seal, resulting in less wear and longer seal life Optimally adaptable to your product requirements High pumping and...

Innovative homogeniser with patented pump mode AZO LIQUIDS pump mode Non-destructive blending of chunky materials (e.g. vegetable or fruit chunks) without attachment of an additional pump and piping Fast product discharge with large batch sizes and shearsensitive products Better blending of large quantities of dry ingredients Dispersion mode Throughputs Dispersing Mode Throughputs Pump Mode Homogeniser throughput Comparison of throughput in dispersion and pump modes: Throughput is optimally matched to the dwell time in the shear zone. (Nutritional value) Homogeniser with flow direction away from...

Type zoatec® BG vacuum processing plant Best for batch – From quotation to automation The zoamatic processing controller The zoamatic controller is an expandable system that covers the full spectrum of customer requirements – from individual basic control functions to fully automatic recipe mode and even complete batch documentation. Controller versions: zoamatic smart • Basic HMI solution for a pre-defined functional scope Dimensions sheet • zoamatic professional Modularly expandable design based on a SCADA system zoamatic remote Full PLC controller with interface for connection to an external...

Our spectrum of services: • ngineering for entire plants and complete E AZO group projects •• ustom plant engineering (continuous plants, C late stage mixing, etc.) ••Sterile versions and ATEX applications •• ustomer Process Centre (CPC), including trials C with customer products, product analyses and scale-up calculations ••Project management ••Consulting, process analysis and process optimisation ••Software systems (new installations and upgrades) ••Commissioning and training ••Conversion, maintenance and repair ••After Sales / Support & Service / Replacement Parts AZO LIQUIDS GmbH D-79395...