1. Catalogs
  2. AZO Group
  3. AZO Dough Lines

AZO Dough Lines

AZO Dough Lines

AZO Dough Lines

Product catalog summary
Overview
AZO LIQUIDS Innovation 10501 focuses on secure process control for batters, starter dough, and sourdough, offering versatile solutions for different types of dough. The system ensures excellent quality through reliable process control and provides end-to-end documentation. It handles both solids and liquids from a single supplier, making it ideal for doughs with a yield capacity of over 180, accommodating up to 55% solids content from 400 to 9000 liters.
Key Advantages
  • Gentle processing of dough with finely dispersed water and flour using special agitators.
  • Homogeneous batters achieved through dissolver agitators.
  • Cooling and insulation jackets for reliable temperature regulation during fermentation.
  • Complies with high hygiene standards and is easy to clean.
  • High-performance CIP lines with pigging systems available.
  • Standalone operation or integration into process control systems.
  • Reproducible process control with end-to-end documentation.
Technical Specifications
  • Temperature regulation: Cooling from 4 - 25°C, Heating from 25 - 95°C.
  • Materials: AISI 304 for non-contact parts, AISI 316L / AISI316Ti for contact parts.
How It Works
The system uses anchor agitators for reliable fermentation of wheat starter doughs and rye sourdoughs. Dissolver agitators enhance efficiency for all batter types. Temperature regulation is crucial for process control, achieved through double jackets and insulating sleeves. The anchor agitator promotes heat transfer and prevents flour caking, while upstream mixing devices prevent agglomerate formation.
Technical Data
The design is subject to change due to continuous improvement. The document provides detailed dimensions, weight, and agitator RPM for various models ranging from DL 160K to DL 8200K, with effective volumes from 160 to 8200 liters.
See more

Catalog excerpts

AZO Dough Lines-1

AZO LIQUIDS InnovationAZO Dough Lines Secure process control for batters, starter dough and sourdough Versatile to use for different types of dough Excellent quality thanks to reliable process control End-to-end documentation Handling of solids and liquids, all from a single supplier Preferred applications AZO's DL dough line provides comprehensive solutions for handling solids and liquids in bakeries. Handling of raw materials, in powder form, bulk solids and liquids, is designed so that operations are geared perfectly to each other. The dough mixers aimed at medium and large-scale bakeries are extremely flexible in use thanks to their modular design. They can be built fulfilling all customers' needs for the specific type of dough. The robust design allows problem-free processing of doughs with a dough yield capacity of over 180 (up to 55% solids content) from 400 l to 9000 l. Key advantages • Dough is processed gently, adding finely dispersed water and flour and combined with the use of the special agitators. • Very homogeneous batters thanks to dissolver agitators • Cooling and insulation jackets allow reliable process control using specific temperature regulation in the fermentation of wheat starter dough and rye sourdough production • Complies with the highest standard of hygiene and is easy to clean • High-performance CIP lines with pigging systems available • The entire cleaning process can be depicted via the recipe system to obtain reproducible results • Can be run as a standalone machine or embedded into process instrumentation and control systems • End-to-end documentation and reproducible process control How it works Wheat starter doughs and rye sourdoughs can be fermented more reliably by using anchor agitators. If dissolver agitators are used in addition, all types of batters can be produced extremely efficiently. Apart from metering of flour and water, specific temperature regulation is a decisive factor in reliable process control when making wheat starter dough and rye sourdough, also over longer periods. This makes it possible to reproduce different degrees of proving with maximum quality. In order to regulate temperatures at the perfect level, vessels are fitted with a double jacket and an additional insulating sleeve. If required, double jackets can be used for cooling and/or heating. With each rotation, the anchor agitator with scrapers turns the dough over twice close to the edge of the vessel. This promotes good heat transfer and thus ideal sourdough proving, in particular in multi-stage proving. The ability to change the direction of rotation and minimal clearance between the scraper and the edges also prevent flour from caking. Furthermore, the mixer can be combined with upstream mixing and homogenising devices. Thus water is absorbed faster and agglomerates are prevented from forming in the mixer.

 Open the catalog to page 1
AZO Dough Lines-2

Technical data *H = with lid closed ** max. using all options Temperature regulation: Cooling 4 - 25 °C Heating 25 - 95°C Material: Not in immediate contact with product: AISI 304 1.4301 In immediate contact with product: AISI 316L / AISI316Ti 1.4404; 1.4435 / 1.4571 AZO. AZO LIQUIDS GmbH D-79395 Neuenburg am Rhein Tel. +49 7631 9739 0 [email protected] The design is subject to change due to our continuous improvement program

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.