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Product catalog summary
Overview
AZ has over four decades of expertise in manufacturing crankshaft grinding machines, with 3000 units sold worldwide across various sectors such as automotive, energy, marine, and oil & gas. The AZ CRANKSHAFT line offers a wide range of machines for crankshafts ranging from 600 mm to 14 meters, suitable for production, aftermarket, and repair needs, available in manual, PLC, or CNC configurations.

Product Lines
  • Rebuilding Line: Tailored for engine rebuilding, supporting crankshafts from 600 mm to 14 meters.
  • Manufacturing Line: Designed for high precision and volume production with CNC control and advanced measurement systems.

Manufacturing Quality
The machines are constructed with beds made from thermally stabilized cast iron or a resin-granite composite (COMPOSITAL) to ensure temperature stability, vibration reduction, and improved guide straightness. Precision is achieved through workheads equipped with linear encoders for accurate positioning and repeatability.

Technological Features
AZ machines integrate advanced mechatronics, offering various measurement systems such as in-process gauges, shape control, and crash control. They can also be equipped with CNC wheel dressers and automatic balancing systems.

Heavy Duty and High Productivity Machines
  • DB Machines: Built for large crankshafts up to 14 meters and 25 tons, featuring CNC orbital grinding technology and hydrostatic wheelhead.
  • CG Machines: Traditional machines for crankshafts up to 6400 mm, with motorized and synchronized workheads.
  • CGX Model: Suitable for maintenance and manufacture of crankshafts up to 3600 mm, with integrated measurement systems for process control.

Customization and Testing
AZ offers customized machine designs based on customer specifications, with special cycles for specific operations. Machining tests are conducted in accordance with ISO 9001-2015 standards to ensure quality and repeatability.

Services
AZ provides advanced measuring systems for quality assurance, enabling efficient monitoring and intervention in the manufacturing process to uphold high-quality standards.
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Catalog excerpts

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CRANKSHAFT-CAMSHAFT GRINDING MACHINES RETTIFICATRICI PER ALBERI A GOMITO E CAMME GRINDING SOLUTIONS

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CRANKSHAFT GRINDING MACHINES

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CRANKSHAFT SPECIALISTS GLI SPECIALISTI DELL’ALBERO A GOMITO More than 40 years of experience in crankshaft grinding machines permits AZ to be called the “crankshaft specialists”. 3000 crankshaft grinding machines sold all over the world for automotive, energy, marine, locomotive, earth moving and oil & gas applications. Più di 40 anni d’esperienza nella costruzione di rettificatrici per alberi a gomito ha permesso ad AZ di essere denominata la “specialista dell’albero a gomito”. 3000 modelli di rettificatrici per alberi a gomito vendute in tutto il mondo per il settore automotive, energetico,...

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CRANKSHAFT GRINDING MACHINES REBUILDING Line Linea RIPARAZIONE The rebuilding line is a range of crankshaft grinding machines for the engine rebuilding, for crankshaft from 600 mm to 14 meters. Linea di rettificatrici per alberi a gomito per la riparazione, per alberi che vanno da 600 mm fino a 14 metri di lunghezza. Linea PRODUZIONE E una linea di rettificatrici per alberi a gomito progettate per lavori di alta precisione. Studiate principalmente per le industrie che si occupano di alti volumi di produzione. Macchine ad alto contenuto tecnologico con sistema di controllo CNC e fornite con gli...

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REBUILDING LINE MANUFACTURING LINE Wheelhead movement Movimento della testa portamola Table movement Movimento della tavola Machine with orbital system Macchine con sistema orbitale

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CRANKSHAFT GRINDING MACHINES MANUFACTURING QUALITY QUALITÀ COSTRUTTIVE BED The AZ crankshaft grinding machines beds can be made of: CAST IRON thermally stabilized strong structure. The contact surfaces finishing are scraped by skilled operators in order to secure the highest precision and flatness in the different positions. I basamenti delle rettificatrici AZ possono essere in: GHISA MECCANICA termicamente stabilizzata. Le superfici di contatto tra la tavola e il basamento sono ricoperte da uno strato di materiale antifrizione e raschiettate da operatori di provata esperienza. COMPOSITAL una...

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AUTO-CLAMPING HYDRAULIC WORKHEAD WITH 3 JAWS CHUCKS Testa portapezzo idrauliche con mandrino autocentrante a 3 griffe HEAVY DUTY WORKHEAD 4 JAWS CHUCKS Testa portapezzo con mandrino a 4 griffe WORKHEAD 3 JAWS CHUCKS WITH TWIN CROSS SLIDE Testa portapezzo con mandrino con movimento di centraggio dell’albero a croce con 3 griffe. TESTE PORTAPEZZO Le teste portapezzo sono costruite con estrema precisione sia nel sistema tradizionale in cui il movimento a croce garantisce una facile e rapida regolazione sia nel modello orbitale dove viene garantita una perfetta sincronizzazione tra la rotazione del...

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CRANKSHAFT GRINDING MACHINES GRINDINGHEAD UNIT TESTA PORTAMOLA In the heavy duty models like DB machines the grinding wheel head moves on X axis with hydrostatic guideways controlled by linear encoders. In high productivity crankshaft grinding machines like the DU machines the whleehead moves on X and Z axes with linear motors. The grinding wheel head movements can be traditional or orbital. “CHASE THE PIN” ORBITAL SYSTEM The orbital system means that the grinding wheel chases the crankpin, the workpiece rotates on the centerline and is not necessary to have different setup. Nei modelli più pesanti...

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GRINDING WHEEL The grinding wheels allow to grind any type of materials at different speeds: 33 m/s for conventional grinding wheels and 120 m/s for CbN grinding wheels. WHEEL DRESSER CNC machines have CNC wheel dresser with diamond roll for dressing the radius and sides of grinding wheels. LA MOLA Le mole usate permettono la lavorazione di qualsiasi tipo di materiale alle velocità più adatte da 33 m/s per le mole convenzionali, fino a 120 m/s per le mole in CbN. DIAMANTATORE Il diamantatore per le macchine di classe superiore a CNC è completamente automatico con rullo diamantato per fare la...

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CRANKSHAFT GRINDING MACHINES TECHNOLOGY TECNOLOGIA THE MOST ADVANCED TECHNOLOGY LA TECNOLOGIA AL TOP DELLA GAMMA The machines producec by AZ perform the most advanced mechatronics solutions. The measurement, the movements, the controls are choosen on the top worldwide leader supplier and their combinations with AZ engineer creativity produce one of the most sophisticated range of products today on the market. Le rettificatrici AZ utilizzano le soluzioni più avanzate della meccatronica. I sistemi di misurazione, i movimenti della macchina e i controlli di precisione sono selezionati tra i migliori...

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CRANKSHAFT GRINDING MACHINES WORKPIECE LENGTH CNC HEAVY DUTY CRANKSHAFTS GRINDING MACHINES RETTIFICATRICI CNC PER ALBERI A GOMITO DI GRANDI DIMENSIONI DB machines are designed to grind large crankshafts. The DB strong structure provides capability of grinding workpieces in lengths of up to 14000 mm and weights up to 25 Ton. The orbital system permits to increased the accuracy of the crankshafts geometry. Il modello di macchine DB è stata progettata per la rettifica di riparazione e produzione di alberi a gomito di grandi dimensioni e peso. La sua struttura pesante e robusta è adatta per rettificare...

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CRANKSHAFT GRINDING MACHINES The CG machines are traditional machines suitable for the crankshafts rebuilding up to 6400 mm long. The table moves on bed with “V” and flat guides cover with antifriction treatment. La serie di macchine CG sono macchine tradizionali adatte particolarmente alla riparazione degli alberi di dimensioni fino a 6400 mm. La tavola si muove sul basamento con guide a V e piane ricoperte di materiale antifrizione.

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Key Features + MOTORIZED AND SYNCHRONIZED ROTATION OF WORKHEADS Motorizzazione e sincronizzazione della rotazione delle teste + CONVENTIONAL OR CNC CONTROL Sistema di controllo manuale o CNC + TWIN CROSS SLIDE FOR PRECISION CRANKSHAFT CENTERING Sistema con slitte a croce per centraggio dell’albero + MANUAL, HYDRAULIC OR CNC WHEEL DRESSER Diamantatore manuale, idraulico o CNC

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All AZ spa catalogs and technical brochures

  1. T8001

    8  Pages

  2. T5001

    2  Pages

  3. AZ AEROSPACE

    24  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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