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General Catalog

General Catalog
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General Catalog

Product catalog summary
Sustainable Development: AXXAIR SAS is committed to sustainable development by transitioning from paper to digital catalogues and encouraging minimal printing to benefit future generations.
Business Premises: AXXAIR SAS has expanded globally with subsidiaries in Korea, China, Germany, and the USA, distributing products in over 35 countries through trained partners.
Production: 98% of manufacturing occurs in the Rhône-Alpes region, France, with all production subcontracted to local partners. The company designs its machines in-house.
Customer Service: A dedicated department manages after-sales service, training, and samples in French and English. A centralized system ensures efficient part replacement and traceability.
Training and Samples: AXXAIR provides training in cutting, bevelling, and orbital welding, offering manuals and diplomas. Customer samples are available for quality validation before purchase.
Logistics and Warranty: AXXAIR organizes global transport and offers a two-year mechanical warranty on equipment, ensuring high-quality standards.
Global Process: Since 1999, AXXAIR has offered comprehensive solutions in cutting, bevelling, and orbital welding, targeting high-value markets like food processing, pharmaceuticals, semiconductors, and more.
Market Applications: AXXAIR's machines are used in various industries, including food processing, pharmaceuticals, semiconductors, chemistry, oil, and aeronautics, requiring precise cutting and welding.
Product Specifications: The document details various orbital cutting machines, highlighting features like cutting precision, scalability, and motor specifications. Each machine is designed for specific diameter ranges and includes accessories and consumables for optimal performance.
Specifications:
  • Orbital Cutting Machines: Models CC421, CC521, CC721, and CC1100 are highlighted, each with specific jaw sizes, cutting precision (<0.4 mm), and weight. They feature dual-output cutting motors, optimized blade-jaw distances to limit vibration and tube distortion, and concentric clamping with stainless steel jaws to eliminate tube distortion.
  • Bevelling Machines: Models GA121, GA171, GA221, and GA321 are described, with jaw sizes ranging from Ø0.5 to Ø12.75 inches. They use screw carbide inserts for faster operation and longer service life, and can be transformed into cutting and orbital welding machines.
Motors and Accessories:
  • Electric and pneumatic motors are available, with specific models for different thicknesses of stainless steel (Inox).
  • Accessories include adjustable height tables, support benches, connection kits, and various lubricants.
Consumables:
  • Carbide saw blades for carbon steel, bevelling blades, and lubricants are listed with their specifications.
Key Features:
  • All machines are designed to extend blade life and optimize cutting quality with standard rotation handles.
  • Machines are scalable and can be adapted for additional functions like orbital welding.
Specifications: The document outlines various accessories and components for facing and inline welding machines. Key specifications include tool holders for bevelling at 30° and 45°, pneumatic clamping systems, and a range of stainless steel jaws for different diameter ranges. The machines are capable of electric rotation with autoline options for 120V and 230V, and they support both air-cooled and water-cooled operations with maximum currents of 100A and 200A respectively.
Procedures: The document specifies that tool holders are supplied without blades, and it provides details on the compatibility of jaws with different machine models. It emphasizes the importance of not mounting certain jaws on incompatible machines to avoid damage.
Norms and Recommendations: Recommendations include using specific tungsten electrodes for different diameters and ensuring proper clamping with stainless steel jaws. The document also advises on the use of safety cables and tool-free jaw fittings to enhance operational safety and efficiency.
Accessories and Consumables: A wide range of accessories and consumables are listed, including blade boxes, blade tightening screws, gas protection kits, and wire harness extensions. The document also mentions optional items like inclined torch kits and spares kits for straight torches.
Key Data from Tables and Charts: The document provides detailed dimensions and weight specifications for various machine models, highlighting their scalability and adaptability for different welding and cutting tasks. It also includes compatibility information for power sources and connectors.
Critical Information: The document stresses the importance of using the correct accessories and consumables to maintain machine performance and safety. It also highlights the scalability of machines, allowing them to be transformed into cutting and orbital welding machines.
Overview: The document provides detailed specifications and configurations for AXXAIR's innovative orbital welding solutions, focusing on inline welding systems. It includes technical specifications, configurations, and accessories for various models.
Specifications: The document lists several models such as SATF-40ND, SATF-65ND, and SATF-115ND, detailing dimensions, weight, and noise levels. For instance, the SATF-40ND has dimensions of 316x124x40 mm, a weight of 8.8 kg, and operates below 70 dB.
Configurations: Various configurations are outlined, including Tube-Elbow, Ferrule-Elbow-Ferrule, Tube-Ferrule, and Tube-Union. Each configuration specifies the type of jaws and protective shields used.
Welding Torch Features: The document describes features of the water-cooled welding torch, such as mechanical roll tracking, symmetrical quick clamping, and motor with encoder for precise electrode positioning. Different models like SATO-40E01 and SATO-80E02 are mentioned with specific features.
Accessories and Consumables: A range of accessories and consumables are listed, including wire harness extensions, gas protection kits, and wire feeders. Specific references like SAFS-210 and SKIB-01 are provided for these accessories.
Standards and Compliance: The equipment complies with standards such as IEC/EN 60204-1, IEC/EN 12100-2, and IEC/EN 60974-10, ensuring safety and quality.
Recommendations: For special setups, customers are advised to contact AXXAIR for custom solutions. The document emphasizes the compact design and versatility of the welding systems.
Overview: The document is a technical catalog from AXXAIR, detailing their innovative orbital solutions for tube and tubesheet applications. It includes specifications, product features, and contact information.
Specifications:
  • Products are designed for tube to tubesheet applications with diameters ranging from ø10 to ø80 mm.
  • Features include a rotating joint for gas, current, and cooling, a water-cooled tilt head, and an integrated rotating wire feeder.
  • Wire feed speed ranges from 0 to 1.5 m/min, with a power factor of 200 A at 100%.
  • Weight specifications are provided for products with and without wire spools.
Power Sources:
  • Various power sources are available, including SASL-160, SASL-161, SASL-200, and SASL-300 models, each with specific voltage and current capabilities.
  • Features include integrated coolers, memory cards with 200 programs, and multi-language touch screens.
  • Power sources are compatible with different accessories and consumables, such as memory cards, coolant, and printer spools.
Special Design Solutions:
  • Custom solutions are available for specific applications, including cutting thin titanium, disassembly of piping in the nuclear industry, and automated cutting lines.
  • Special machines capitalize on AXXAIR's expertise in cutting, bevelling, and orbital TIG welding systems.
Contact Information:
  • Contact details for AXXAIR's headquarters in France and international offices in Asia, Germany, USA, and China are provided.
  • Key personnel contacts include the CEO, area managers, and heads of various departments.
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Catalog excerpts

General Catalog-1

INNOVATIVE ORBITAL SOLUTIONS Join experience

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General Catalog-2

INNOVATIVE ORBITAL SOLUTIONS Sustainable development AXXAIR SAS promotes sustainable development in industrial activities. As a part of our sustainable approach, we have decided to no longer issue paper catalogues. In today's connected world, we believe that digital catalogues with added functions are a practical and suitable alternative for all. We hope that you understand and will adopt this approach, for our good and the good of future generations. This catalogue may be viewed online and may be printed, if desired, so as not to impose our view unilaterally. We do, however, encourage you to...

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General Catalog-3

INNOVATIVE ORBITAL SOLUTIONS Business Premises AXXAIR SAS is located in areas in which customer demand is great, in order to provide locally-based, high-quality and timely service. Accordingly, we have expanded our presence by establishing subsidiaries in Korea in 2006, in China in 2009, in Germany in 2010 and in USA in 2012. Our products are distributed in over 35 countries through our "distributor" partner network, all of whom have been trained at our plant.

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General Catalog-4

INNOVATIVE ORBITAL SOLUTIONS Production AXXAIR SAS makes efforts to maintain industrial jobs in France. To this end, 98% of manufacturing is performed in the Rhône-Alpes region of France. We sub-contract 100% of our production to partners that include mechanics workshops, and sub-contractors in sheet metal working, electronics, etc. We design all of our machines in our integrated engineering department, which is made up of 3 people. AXXAIR SAS ZI les Bosses – 330 B Route de PORTE LES VALENCE F-26800 Etoile sur Rhône, France Tel: + 33 (0)4 75 57 50 70 Fax: + 33 (0)4 75 57 50 80 [email protected]...

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General Catalog-5

INNOVATIVE ORBITAL SOLUTIONS CUSTOMER SERVICE AXXAIR SAS has always focused on customer satisfaction first and foremost. This policy has been consolidated by the creation of a dedicated customer service department two years ago. This department manages After-Sales Service/Repair, training and samples, in both French and English. Replacement parts: Our system centralizes data from CAD sources and the assembly plant, and provides traceability using the part Serial Number and commercial management to integrate part prices. This system is integrated into our secure extranet and allows us to find...

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General Catalog-6

INNOVATIVE ORBITAL SOLUTIONS CUSTOMER SERVICE Customer samples: We create samples for our customers and prospective customers. As a result, you can view welding quality and even perform validation testing before purchasing! When purchasing equipment, we provide you with a welding report detailing all of the programs used, so that you don't have to repeat them. We provide training in cutting, bevelling and orbital welding. Upon training completion, all trainees are issued a comprehensive training manual and an AXXAIR Diploma. We also provide the same types of training programs at customer premises....

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General Catalog-7

INNOVATIVE ORBITAL SOLUTIONS Global Process Since 1999, the year in which AXXAIR SAS launched its orbital welding activities, the company has taken a leap forward with its global offer strategy! In doing so, we are able to propose innovative solutions in cutting, bevelling and orbital welding that will allow you to take a global approach to your piping and boiler-making projects. Prefab welding In-line welding In-line welding Power sources

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General Catalog-8

INNOVATIVE ORBITAL SOLUTIONS Our machines aims at high added value potential markets dealing with pipes and tubes. Food processing industry: thin tubes processes with precise and repeat requirements on cutting and weldind processes ( food and liquid Semiconductor :: pure water, pure netwoks installation, These processes require precise cutting and 100% radio controlled orbital welding. pharmaceutical industry : thin tubes processes with weldind processes to avoid weld. 100 % radio controlled welds ( according to countries Aeronautics: thin titanium tubes processes on cooing Orbital cutting is...

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General Catalog-9

Markets - Examples INNOVATIVE ORBITAL SOLUTIONS Nuclear : processing tubes and pipes on secondary fluid netwoks Markets : Sea water desalination, tube production and customized cutting and/or bevelling, criogenics, urban street elements stainless steel Tube cutting and welding for drinking water network (Pamplona, Espagne) Cutting, bevelling and welding with AVC/OSC, Solar plant Clean room big diameter cutting

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General Catalog-10

INNOVATIVE ORBITAL SOLUTIONS Join experience

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General Catalog-11

INNOVATIVE ORBITAL SOLUTIONS Join experience

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General Catalog-12

ORBITAL CUTTING INNOVATIVE ORBITAL SOLUTIONS ø5 - ø78 mm ø0,25 to ø3 '' - Ø 0,25” to 3”: very wide range of use - Cutting precision: - perpendicular cuts < 0.25 mm - seamless cutting Weight:15 kg / 33 lbs (easy handling) - Ideal for use at worksites Blade-jaws distance of 2 mm Limits vibration and distortion with thin and small-diameter tubes Concentric clamping with 3 jaws in stainless steel to eliminate tube distortion Worksite carry case M11 : Metabo 120V mono Thickness < 7mm All motors are delivered in their individual case, including the necessary tools Join Experience Adjustment via the...

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General Catalog-13

ORBITAL CUTTING INNOVATIVE ORBITAL SOLUTIONS ø5 - ø121 mm ø0,25 to ø4,5 '' - Basic stainless steel jaws Ø 1” to Ø 4,5” ( 24 to 121 mm ) - Included stainless steel auxiliary jaws Ø 0,25 to Ø 4,25” ( 5 to 108 mm ) - Cutting precision: perpendicular cuts < 0.25 mm - Dual-output cutting motor with 2 blade positions for uptake - Weight: 36 kg / 79 lbs (easy handling) Blade-jaw distance of 2/13.5 mm Limits vibration and tube distortion Concentric clamping with 4 jaws in stainless steel, standard, to eliminate tube distortion Penetration check feature: operator safety feature All motors are delivered...

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General Catalog-14

ORBITAL CUTTING INNOVATIVE ORBITAL SOLUTIONS ø5 - ø121 mm ø0,25 to ø4,5 '' - Basic stainless steel jaws Ø1”to Ø 4,5”( 24 to 121 mm ) - Included stainless steel auxiliary jaws Ø 0,25 to Ø 4,25” ( 5 to 108 mm ) - Cutting precision: perpendicular cuts < 0.25 mm - Scalability: May be transformed into a bevelling and orbital welding machine - Dual-output cutting motor with 2 blade positions for uptake - Weight: 37 kg / 82 lbs (easy handling) Blade-jaw distance of 2/13.5 mm. Limits vibration and tube distortion Concentric clamping with 4 jaws in stainless steel, standard, to eliminate tube distortion...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.