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Custom designed cables

Custom designed cables

Custom designed cables

Product catalog summary
Overview: Axon’ Cable specializes in the design and manufacture of custom cables for various industries including industry, aeromil, space, medical, automotive, energy, oil exploration, research, and electronics. With nearly 50 years of experience, the company offers advanced interconnect solutions supported by extensive research and development capabilities.
Quality Assurance: Axon’ Cable is committed to quality improvement and holds several certifications including ISO 9001, ISO 14001, EN9100, ISO/TS16949, ISO 13485, and OHSAS18001. The company operates factories worldwide to better serve local markets and employs clean rooms for space and medical applications.
Conductor Expertise: Axon’ Cable manufactures a wide range of conductors, including single-stranded and multi-stranded options made from materials such as bare copper, silver-plated copper, tin-plated copper, and special copper alloys. These conductors are designed to meet stringent requirements for signal transmission and electromagnetic interference (EMI) protection.
Custom Cable Design: The development of custom cables considers mechanical, environmental, electrical, and electromagnetic constraints. Key characteristics include resistance to flexing, temperature, humidity, and electromagnetic compatibility.
EMI Protection: Axon’ Cable provides efficient shielding solutions to protect against electromagnetic interference. Techniques include helicoidal shielding, alloy or nickel-plated conductors, and various shielding configurations optimized for mechanical and electromagnetic protection.
Insulation Expertise: The company offers expertise in thermoplastic extrusion and taping, using materials such as fluorinated materials, PEEK, polyimide, and patented products like CELLOFLON® for optimized electrical characteristics. Insulation solutions are available for high-temperature and sterilization-resistant applications.
Hybrid Cable Assembly: Axon’ Cable assembles hybrid cables with configurations suited for flexibility and space-saving applications. These include twisted pairs, shielded versions, and flat hybrid cables for various industrial needs.
Testing and Compliance: Axon’ Cable employs a variety of testing equipment to ensure cables meet severe environmental, mechanical, chemical, and electrical constraints. Tests include climatic chamber tests, solderability checks, and high voltage testing.
Global Presence: Axon’ Cable has a global presence with offices and factories in countries including France, Brazil, China, Germany, Hungary, Spain, the United Kingdom, the USA, India, Japan, Latvia, and Mexico.
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Catalog excerpts

Custom designed cables-1

Custom designed cables applications : industry, aeromil, space, medical, automotive, energy, oil exploration, research, electronics.

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EXPERTISE Axon’ cable has been a manufacturer of wires, cables and interconnect solutions for advanced technologies for almost 50 years. During this time the company has gathered significant expertise in the design and manufacture of composite cables for the most demanding of applications. Applications : Our Research and Design departments which are supported by our Research and Development departments specializing in metallurgy, plastics, microwave, electromagnetic compatibility, micromechanics, high data rate, etc will give you the best possible support. industry, aeromil, space, medical, automotive,...

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Custom designed cables from conductor to composite cable When developing a custom designed cable, the mechanical, environmental, electrical and electromagnetic constraints of the application need to be considered. • Mechanical characteristics : resistance to flexing, tor- sion, vibration, shock, abrasion, space saving, etc. • Environmental and climatic characteristics : tempera- ture, humidity, salt spray, resistance to oil and fluids, sterilisation, radiation, fire,etc . • Electrical and electromagnetic characteristics : frequencies, capacity, losses, resistance, high data rates, power, electromagnetic...

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INSULATION Expertise in thermoplastic extrusion, PTFE extrusion and taping. Design and manufacture of insulated wires with materials including : • Fluorinated materials (FEP ETFE, PFA), PEEK, polyimide, etc. , • Fluoropolymers including PTFE and alveolar PTFE desi- gned to optimize electrical characteristics of data transmission cables. • A patented product : CELLOFLON® (expanded PTFE) with a low dielectric constant (1.35) for dielectrics to optimise electrical characteristics of coaxial cables. • Special materials and compounds developed by our PROTECTION against electromagnetic interference...

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Assembly of hybrid elements Different configurations of cables made with twisted pairs, shielded versions, flexible wires, power cables, coaxial cables, microwave cables, tubes, etc, suited for applications requiring flexibility, space saving, etc. • Optimisation of twisting, constitution of different layers dependent on the application. • Assembly of electrical hybrid or optic-electrical Tests passed ! Axon’ uses a wide variety of equipment to ensure that cables meet the most severe requirements : Environmental and physical constraints • Climatic chambers for different tests: heat shock, ageing,...

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The new Axon’ factory in Montmirail, France ©AXON’ | Released April 2013 | All rights reserved - Celloflon®, Vibraflame® and VITAXTM are Axon’ Cable trademarks Design by Yo! [www.yo.eu] Photos : Nickelkrome | Axon’ HEADQUARTERS / FRANCE AXON’ CABLE SAS 2 ROUTE DE CHALONS EN CHAMPAGNE 51210 MONTMIRAIL TEL : +33 3 26 81 70 00 FAX : +33 3 26 81 28 83 [email protected] www.axon-cable.com BRAZIL AXON´ CABLE IND. E COM. LTDA. Av. Evandro Lins e Silva, 840 - Sala 610 Barra da Tijuca - Rio de Janeiro - RJ CEP : 22631-470 TEL : +55 21 2178-2498 [email protected] CHINA AXON’ INTERCONNECT LIMITED...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.