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Axojump® flat flex cables
Axojump® flat flex cables
AXON' CABLE provides a wide range of flat cables and assemblies, including Flat Flexible Cables (AXOJUMPTM), Flat Cables with round pins (AXOSTRIPTM), Bulk Flat Flexible Cables (FLEXLINKTM), and Flat Display Connections (AXOLINKTM). These products cater to various customer needs, from standard to custom-designed assemblies.
Designed for board-to-board interconnections, these cables come in pitches from 0.30 mm to 1.25 mm. They feature flat conductors insulated with Polyester or Polyimide tapes and can be terminated with ZIF/LIF connectors or by soldering. Custom designs may include folds, shields, and notches.
These cables offer flexibility in design and application, suitable for soldering or insertion for board-to-board connections.
Ideal for applications requiring space reduction and flexibility, these cables are made with flat conductors insulated with Polyester film and terminated with crimped contacts.
These connections are designed for board-to-display interconnections using AXOJUMPTM standard cables and various connectors. The FDC 100® range supports high-speed transmissions for HD and ultra HD displays.
AXON' cables are utilized in automotive, medical, consumer electronics, telecommunications, IT equipment, household appliances, military electronics, robotics, and aeronautics.
The cables offer small dimensions, easy installation, compatibility with ZIF/LIF connectors, and excellent flexibility.
Manufactured in Europe and Asia, AXON' ensures high-quality production with ISO certifications and compliance with RoHS and REACH regulations, employing advanced manufacturing techniques and quality control measures.
AXON' focuses on metal and plastics technology, electronics, and interconnection technology, providing local technical support through its global subsidiaries.
AXON' cables can be connected using connectors, crimped contacts, or soldering, with specific recommendations for PCB configurations.
These cables use aluminum tape for shielding and are characterized by transfer impedance to ensure EMI performance, suitable for static applications with dynamic options available upon request.
The document provides detailed specifications for various cable types, including temperature and voltage ratings, conductor dimensions, and electrical properties, along with testing conditions and performance characteristics.
- Conductor Plating: Options include tin (1 µm minimum) and gold (0.3 µm Ni minimum / 0.05 µm Au).
- Insulation: Polyester with flame retardant adhesive, available in white color.
- Connection Schemes: Utilizes ZIF connectors with reinforcement tape options in polyester (blue) or polyimide (amber).
- Dimensions: Available pitches are 0.50, 1.00, and 1.25 mm, with varying numbers of conductors and specific width, span, and margin measurements.
- Temperature and Voltage Ratings: Up to 105°C and 60V AC.
- Dielectric Test: Conducted at various voltages depending on pitch, ensuring conductor-to-conductor insulation.
- Current Rating: Varies by conductor type and pitch, with maximum allowable temperature rise of 40°C.
- Insulation Resistance: Minimum of 10 MΩ.m at specified DC voltages.
- Impedance and Capacitance: Measured using balanced methods at specified frequencies.
- Heat and Thermal Shock Resistance: Passed tests at specified conditions.
- Cold Coiling and Abrasion Resistance: Successfully passed visual and dielectric tests after exposure to extreme conditions.
- Flame Resistance: Complies with UL 758 VW-1 standards.
- Solderability: Passed tests for tin-plated conductors under specified conditions.
- Flex-Life: Demonstrated high cycle endurance in flex-life tests.
- UL Compliance: Products are UL compliant or certified under style 20706, with specific marking requirements.
Custom designs are available upon request, including specific shapes for connectors with locking systems.
Flat Flexible Cables (FFC) are designed with a temperature rating up to 80°C and a voltage rating up to 60 V AC. Conductors have a typical thickness of 0.05 mm, with options for tin or gold plating. Polyester insulation with flame retardant adhesive is used, and shielding varies by pitch size.
Conductor pitch options include 0.50 mm and 1.00 mm, with corresponding maximum conductor resistances of 1460 Ω/km and 550 Ω/km at 20°C. Shielding is provided by painted shielding or aluminum tape with polyester insulation, depending on the pitch.
Dielectric tests are conducted at 200 V AC for 0.50 mm pitch and 400 V AC for 1.00 mm pitch. The cables support a maximum current rating of 1.00 A at 23°C, with insulation resistance of 10 MΩ.m minimum at specified DC voltages.
FFC undergoes various tests including heat resistance, thermal shock, cold coiling, abrasion, flame resistance, solderability, folding, moisture resistance, and flex-life. UL compliance is indicated by specific codes, with products marked accordingly.
Identification codes specify options such as conductor plating, reinforcement type, strip length, UL compliance, conductor thickness, and shielding. Custom configurations are available for specific applications.
These cables offer high flexibility and resistance to vibration and bending. They are available in various pitches and can be customized for specific applications. Insulation options include polyester, polyimide, and aramid.
These cables are designed for space-saving and flexibility, with temperature ratings varying by insulation type. They are available in standard and custom designs, suitable for various electronic applications.
These assemblies are made from AXOJUMPTM Flat Flexible Cables and standard display connectors. They offer small dimensions, low cost, high reliability, and excellent flexibility. Various connector types and configurations are available.
The document provides detailed information on AXON' CABLE's flat flexible cables and flat cable assemblies, specifically focusing on the AXOLINKTM and FDC 100® series. It includes specifications, configurations, and special product offerings.
The document outlines various connector configurations, including DF-9, DF-19, FI-SE, and FI-X, with specific details on the number of conductors, connector types, and lengths. The FDC 100® series is highlighted for its 100-ohm impedance, shielded flat cable design, and compatibility with high-speed transmission protocols like V-by-One® HS.
AXON' offers quick prototyping for electrical validation, providing small quantities of prototypes based on cable availability. Special products can be customized with specific conductor numbers, markings, lengths, and additional features like moisture protection and shielding.
The document specifies electrical properties such as contact resistance, insulation resistance, dielectric test voltages, and operating temperature ranges. It also details the mechanical dimensions and tolerances for connectors and cables.
The FDC 100® series is noted for its foldability, small size, high flexibility, and simple connection system. It is designed for high-definition display connections, offering advantages like gold-plated conductor ends and compatibility with ZIF Molex and FH41 Hirose connectors.
Eye pattern diagrams are provided for FDC 100® UHS and LVDS cables, illustrating performance at various data rates and cable lengths. The document includes detailed tables of dimensions and electrical properties for different connector versions.
The document lists contact details for AXON' CABLE's headquarters and international offices, providing phone numbers, fax numbers, and email addresses for customer inquiries.
Catalog excerpts
Flat Flexible Cables and Flat Cable Assemblies
Open the catalog to page 1
General information Flat Flexible Cables AXOJUMP™ - 0.30 mm pitch Flat Flexible Cables: miniature versions - Identification code Bulk Flat Flexible Cables FLEXLINK™ 38 - Standard bulk Flat Cables 38 - Custom-designed cables for switch rotary connectors 40 0.50, 1.00 and 1.25 mm pitch, 100 micron conductors: standard versions 16 Flat Display Connections AXDLINK™ 41 Flat Display Connection for High Speed (LVD5) and Ultra High Speed (UHS) transmission FDC 100® 47 - 0.50, 1.00 and 1.25 mm pitch, 50 and 35 micron conductors: flexible & extra-flexible versions - Identification code -...
Open the catalog to page 3
General Information AXON’, manufacturer of cables and interconnect solutions for advanced technologies, offers a complete range of Flat Cables and Assemblies : > FFC-Flat Flexible Cables AXOJUMP TM, > Flat Cables with round pins AXOSTRIP TM, > Bulk Flat Flexible Cables FLEXLINKTM, > FDC-Flat Display Connections AXOLINKTM. > Flat Display Connections for High Speed (LVDS) and Ultra High Speed (UHS) transmission FDC 100®. From standard Flat Cables to custom designed Assemblies, AXON' offers a wealth of expertise to meet challenging customer requirements. 2 © 2009 - AXON'CABLE - RELEASED OCTOBER...
Open the catalog to page 4
FFC- Flat Flexible Cables: AXOJUMPTM Designed for board-to-board interconnections, AXOJUMPTM standard Flat Flexible Cables are made up of flat conductors insulated with Polyester or Polyimide tapes (from 0.30 mm to 1.25 mm pitch). AXON’ has developed a wide range of custom designed Flat Flexible Cables incorporating folds, shields, notches, punching, slitting and marking. The termination of Flat Flexible Cables is made either: - with ZIF (Zero Insertion Force) / LIF (Low Insertion Force) connectors: the cables are equipped with reinforcement tape to strengthen the ends, - by soldering. FLAT FLEXIBLE...
Open the catalog to page 5
AXON’ Flat Cables and Assemblies can be used in numerous application areas: AXON’ Flat Cables and Assemblies offer many advantages: › Automotive industry car radios, GPS systems, switch rotary connectors, headliners, door panels. - Extremely small dimensions: low profile - narrow width - fine pitch, › Medical applications › Consumer electronics CD and DVD players, TV, LCD displays, hi-fi systems, satellite receivers and decoders. - Simple and fast installation: time saving - cost reduction, - Compatible with ZIF/LIF connectors, - Excellent flexibility and flex-life, › Telecommunications telephones,...
Open the catalog to page 6
Packaging Each container is marked with the following: - AXON’CABLE. - Reference of the product. - Batch number. - Quantity. Production AXOJUMP™ Flat Flexible Cables are manufactured in AXON’s production sites in Europe and Asia, using state-of-the-art manufacturing equipment. AXON’ specialises in FFC manufacturing ranging from wire drawing, plating and rolling of conductors to insulation, final cutting and shielding. Conductor manufacturing AXON’ manufactures its own flat conductors. The main materials used are: - Bare copper, - Tin alloy plated copper, - Gold plated copper. AXON’s expertise...
Open the catalog to page 7
Quality assurance AXON’ is accredited to: > ISO 9001, > ISO TS 16949, > ISO 14001, > EN 9100, > OHSAS 18001, > ISO 13485. AXON’s continuous improvement plan called "SOLON" is based on the EFQM model (European Foundation for Quality Management). In addition to in-line controls throughout the manufacturing area, AXON’ applies "Statistical Process Control” methods (SPC) as well as standard problem solving and continuous improvement methods. TPM (Total Productive Maintenance) is applied in order to improve productivity. AXON’ conforms to the latest RoHS European Directives and REACH regulation. Please...
Open the catalog to page 8
Connection with connectors AXON' offers flat cables for connectors with a locking system. Specially punched FFC's maximise stability. Used with a robust housing, it prevents warping. AXON' punching process is camera-driven for a very high degree of precision. AXON' can develop specific punched shapes as required. Connection Connection with connectors AXON' flat cables are designed for LIF (Low Insertion Force) or ZIF (Zero Insertion Force) connectors from most connector manufacturers. Connection with crimped contacts 1.27 and 2.54 mm pitch FFC’s can be terminated with crimped contacts or provided ready...
Open the catalog to page 9
Shielding expertise AXON’ offers shielded flat cables with aluminium tape. The company is able to ground one or several conductors to the shield (same voltage level and EMI performance). Measurement of the shield resistance To characterize the shielding of flat or round cables, AXON’ uses the “Transfer Impedance ZT” parameters, expressed in ohms/m. As this notion depends on the type of product, rather than on the application, it is better suited to accurately characterize shielding performance than the alternative notion of “shielding efficiency”, given in dB. The connection between the cable...
Open the catalog to page 10
Flat CablesFFC-Flat Flexible Cables AXOJUMP™ Designed for board-to-board interconnections in electronic systems, Axojump™ Flat Flexible Cables (FFC) are made up of flat tin or gold plated copper conductors insulated with Polyester or Polyimide tapes. From 0.30 mm pitch for space saving to 1.25 mm, a large variety of pitches is available to suit your needs. In addition to the standard range, AXON' has developed custom designed flat flex cables incorporating folds, shields, notches, punching, slitting or marking. Flat Flexible Cables are compatible with ZIF and LIF connectors. 11 © 2009 - AXON'CABLE...
Open the catalog to page 11
0.30 mm pitch Flat Flexible Cables General characteristics Temperature rating: up to 105°C. Voltage rating: up to 30V AC. Pitch: 0.30 mm. Width: 0.20 ± 0.015 mm. Conductor thickness: 0.035 mm typical value. Max. conductor resistance: 2800 (Q/km) at 20°C. ... LP.30 MM PITCH STANDARD FLAT FLEXIBLE CABLE. Connection scheme Insulation With ZIF connectors - Reinforcement tape: Polyester L code. - Blue colour. Polyester insulation with flame retardant adhesive. White colour. General drawing -Insulation - Reinforcing tape cables interconnect © 2009 - AXONXABLE - RELEASED OCTOBER 2016/D FLAT FLEXIBLE...
Open the catalog to page 12All Axon Cable catalogs and technical brochures
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