Overview

This document presents technical information about AXOMATIC®'s range of industrial mixing and homogenizing equipment, including pre-melters (fusori), undervacuum mixers, and related accessories. The equipment is designed for processing products involving mixing, dispersion, heating, and storage, primarily in industries requiring precise temperature and mixing control.

1. Pre-Melters (Fusori)

Pre-melters are available in models ranging from 10 to 5000 liters capacity, with optional variable mixing speeds from 5 to 35 RPM. They are heated by diathermic oil, water, or steam and serve as accessory machines to undervacuum homogenizers to complete the production process.

Types and Functions

• Mixing Anchor Melters: Mainly used to melt solid blocks for incorporation into the homogenizer.
• Propeller Melters: Designed to optimize powder dispersion and facilitate melting of oil-phase flakes.
• Storage Tanks: Can be equipped with heating and mixing systems to store finished products before transfer to filling machines.

Key Components

• Motor reduction gear
• Movement handles and wheels for mobility
• Electrical cabinet with control panel
• Heating elements and oil jacket with insulation
• Safety sensors for cover opening
• Temperature probes for oil and product monitoring
• Clamp connections with valves and pipe holders

2. Product Feeding Pump

The product feeding pump operates pneumatically or electrically to transfer product from the undervacuum homogenizer to the filling machine hopper. It features an ultrasonic level probe that automatically stops the pump to prevent air contact, preserving product quality.

3. Cleaning System CIP (Cleaning in Place)

An external, wheeled cleaning system designed to connect to the undervacuum homogenizer. It supplies pressurized water to internal spray balls for effective internal cleaning without disassembly.

4. Water Chiller

A cooling system that can be connected to the undervacuum homogenizer or tube filling and closing machines. Its dimensions and capacity are customizable based on customer requirements.

5. Mixer Platform

A service platform designed to facilitate loading and inspection operations for undervacuum homogenizers. It is built according to EC safety regulations and customized to customer dimensional needs.

6. Undervacuum Mixer with Product Recirculation and Pre-Melter

This system integrates an undervacuum mixer with product recirculation and a pre-melter to optimize the production process. The inline homogenizer has a capacity range from 15 m³/h to 500 m³/h and power from 2 to 50 W.

Critical Specifications and Features

• Variable mixing speed: 5 to 35 RPM (optional)
• Heating methods: diathermic oil, water, or steam
• Safety features: cover opening sensors and insulated jackets
• Product quality preservation: ultrasonic level probes prevent air contact
• Modular accessories: pumps, cleaning systems, chillers, and platforms

Recommendations and Best Practices

• Use mixing anchor melters for solid block melting and propeller melters for powder dispersion and oil phase melting.
• Employ the ultrasonic level probe in feeding pumps to maintain product integrity by avoiding air exposure.
• Utilize the CIP cleaning system regularly to ensure hygienic conditions without dismantling equipment.
• Customize water chillers and platforms according to specific production needs and safety standards.

Limitations and Notes

• All equipment is subject to modifications by AXOMATIC® without prior notice to improve performance.
• Reproduction of the document, even partially, is prohibited by law.

Contact Information

AXOMATIC®
Via Einstein, 8 - I-20019 Settimo Milanese (MI) - Italy
Tel: +39-02-328.53.70
Fax: +39-02-335.02.894
Email: [email protected]
Website: www.axomatic.com
Skype: axomatic.sales