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Polymer Seals

Polymer Seals
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Polymer Seals

Product catalog summary
Overview
This document serves as a comprehensive guide to Chesterton's polymer seals, focusing on hydraulic, pneumatic, rotary, and spring-energized seals. These seals are designed to enhance equipment reliability, reduce maintenance costs, and optimize efficiency in heavy industries.
Main Sections
  • Hydraulic and Pneumatic Seals: Includes wiper seals, rod seals, piston seals, and ancillary devices, crucial for fluid power equipment to reduce leakage and improve efficiency.
  • Rotary Seals: Designed for bearing and gearbox protection, including lip seals and labyrinth seals, essential for maintaining equipment integrity in rotary applications.
  • Spring Energized Seals: Used in high-pressure and high-temperature applications, featuring designs like cantilever, elliptical coil, and helical wound springs.
  • Engineering Guidelines: Offers technical guidance on seal profiles, materials, hardware design, ISO standards, and troubleshooting.
Product Selection Guide
Assists in identifying the appropriate seal based on application speed and motion, including a matrix to help users select products by confirming application speed and reviewing product details.
Ordering Information
To place an order, specific information such as product profile, material, and equipment dimensions are required. The catalog provides a detailed legend for understanding designations used throughout.
Chesterton Polymer Seals Programs
  • Speed of Service: Offers same-day service through strategically located service centers.
  • Superior Materials: Utilizes high-performance materials like AWC800 polyurethane for demanding applications.
  • Engineered Solutions: Custom seals are developed to address specific sealing challenges.
  • Equipment Upgrade: A systematic approach to improve Mean Time Between Repairs (MTBR) and reduce Mean Time To Repair (MTTR).
  • Global Training Programs: Provides training to build a skilled workforce in fluid power equipment maintenance and operation.
  • Customer Support: Offers global solutions with local service through a network of field specialists and distribution centers.
Important Note
This catalog provides general guidelines and should not replace professional advice for specific product applications. Operating conditions not covered may affect product selection and performance.
Specifications and Material Properties
The document outlines specifications for various hydraulic and pneumatic seals, focusing on different materials and their respective size ranges, temperature tolerances, pressure capacities, and speed limits. It also includes detailed specifications for seal designs, manufacturing tolerances, and surface roughness specifications.
Seal Designs and Features
Describes several seal designs, including U-Cup designs for zero leakage and abrasion resistance, and the incorporation of O-Rings for added stability and preload capabilities.
Recommended Groove Dimensions
Provides detailed groove dimensions for both metric and inch measurements, essential for ensuring proper seal installation and performance.
Manufacturing and Customization
All seal designs are manufactured using a machining process that allows for customization based on equipment dimensions, ensuring that seals can be tailored to meet international standards, including ISO 5597.
Applications and Performance
The seals are designed for use in light to heavy-duty hydraulic and pneumatic applications, offering excellent performance under various pressure and temperature conditions.
Charts and Tables
Includes charts for determining the number of rings required based on pressure, and approximate free stack height based on cross-section and number of rings, assisting in selecting the appropriate seal configuration for specific applications.
Conclusion
The document emphasizes the importance of selecting the right seal design and material for specific applications to ensure optimal performance and longevity. It provides comprehensive specifications and guidelines for choosing and configuring seals for various industrial applications.
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Catalog excerpts

Polymer Seals-1

Hydraulic and Pneumatic Seals Rotary Seals Spring Energized Seals

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Polymer Seals-2

High Performance Polymer Sealing Solutions Improve Equipment Reliability and Productivity, Reduce Maintenance and Operating Costs, Optimize Equipment Efficiency In most heavy industries the need for consistent, high performance sealing solutions for fluid power reciprocating equipment, rotary and specialty equipment—specifically in demanding operating conditions and harsh environments—is mostly undervalued until it is too late, resulting in expensive equipment shutdown, repair and replacement, environmental and safety issues, and unbudgeted extra labor costs. Under-performing sealing solutions...

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Polymer Seals-3

ROTARY SEALS ENGINEERING GUIDE Bearing and Gearbox Protection HYDRAULIC AND PNEUMATIC SEALS SPRING ENERGIZED SEALS Important Note: This Catalog provides general guidelines and general information about product operating conditions and product options for experienced users to consider. Operating conditions not referred to in this Catalog may affect product selection and/or product performance. This Catalog should not be considered advice, a guarantee of product performance, or a replacement for addressing product application questions with a qualified professional. A.W. Chesterton Company and...

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Polymer Seals-4

Polymer Seals Polymer Seals Catalog USAGE The catalog can be used to locate product using two different methods: ■ By means of the Table of Contents ■ By means of the Product Selection Guide TABLE OF CONTENTS Search the table of contents based on product type to quickly identify products offered ■ Section I - Hydraulic and Pneumatic Seals Includes wiper seals, rod seals, piston seals and ancillary devices. ■ Section II - Rotary Seals Includes lip seals and labyrinth seals for bearing protection, and restriction bushings, lantern rings, and cartridge seals for stuffing boxes. ■ Section III - Spring...

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Polymer Seals-5

Polymer Seals Catalog Polymer Seals PLACING AN ORDER To place an order, the required information is needed: ■ Product profile ■ Equipment dimensions For example: To place an order for a hydraulic rod seal with a 50 mm rod diameter, a bore diameter of 70 mm and a seal groove height of 15 mm, the following information is required. To place an order: Rod Seal R22KN AWC800 50x70x15mm GH Solid Profile Code Material Code(s) Dimensions (d x D1 x L ) Height Options: GH-Groove Height, SH-Seal Height Design Options: Solid or Split (if applicable) Designations used throughout this catalog A Center piston...

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Polymer Seals-6

Polymer Seals Polymer Seals Catalog Speed of Service Dedicated Service Centers Chesterton is a technology leader in the polymer seal industry. Our SpeedSeal™ capability brings same-day service of this advanced technology to customers worldwide. Strategically located and integrated service centers use innovative manufacturing methods to provide you with the broad selection of proven designs and wide range of high performance materials. Superior Materials World-Renowned AWC800 Polymer Chesterton's world-renowned AWC800 material is widely considered to be the highest performing polyurethane material...

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Polymer Seals-7

Polymer Seals Polymer Seals Catalog Equipment Upgrade Systematic Approach to Improve MTBR and Reduce MTTR Chesterton’s equipment upgrade program applies a systematic approach for improving seal performance during repair and overhaul of equipment. This approach, in combination with high performance sealing products and systems, will assist to improve equipment reliability, availability, and performance productivity. One-stop Solutions Wide Range of Product Portfolio We specialize in the development, design, and manufacture of system solutions tailor-made to customer’s requirements. Polymer sealing...

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Polymer Seals-8

Polymer Seals Polymer Seals Catalog Please contact your local Chesterton Representative to help you select the best product for your application.

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Polymer Seals-9

Polymer Seals Catalog Polymer Seals Ratings on this chart are for reference only. Values may be higher or lower depending upon the application details such as surface finish, hardness, lubrication, and concentricity. Jacket/spring combinations will also affect these values. *Machined product does not require tooling.

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Polymer Seals-10

Polymer Seals Polymer Seals Catalog Fluid Power Sealing Technology Cylinder Upgrade—Solutions Approach The Chesterton cylinder upgrade program applies a systematic solutions approach for improving seal performance during the repair and overhaul of equipment. Working in partnership with you, we offer a unique approach to total cylinder refitting that saves money and delivers a better, more reliable cylinder back to your plant. ■ Minimize downtime and maintenance cost ■ Improve equipment reliability ■ Extend leak-free service life ■ Reduce hydraulic fluid consumption and support fluid management...

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Polymer Seals-11

Polymer Seals Catalog Polymer Seals Polymer Seals Catalog Polymer Seals Wiper The function of a wiper is to effectively clean and to dislodge foreign matter from a reciprocating rod/ram to prevent contaminants from entering the system. Rod Seal The function of a rod seal is to act as a pressure barrier and prevent fluid bypass along the dynamic (rod/ram) surface and the static (stuffing box bore) surface under various operating conditions. It regulates the fluid film during extension of the cylinder rod. Buffer Seal The buffer seal reduces the impact of pressure spikes on the secondary rod seal...

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Polymer Seals-12

Hydraulic and Pneumatic Seals – Wiper Seals Polymer Seals Catalog Protect the System from Entering Contaminants Chesterton positive rake wipers are designed to effectively clean and dislodge foreign matter from retracting rods or rams thus preventing scoring and system contamination. The sharp, rugged, flared profile provides protection against abrasive particles which can contaminate the system and lead to premature equipment failure. These wipers provide excellent performance on rods or rams in hydraulic and pneumatic applications. Single- and double-acting wiper designs are available thus...

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All A.W. Chesterton Company catalogs and technical brochures

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  2. Catalogue 2020

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  4. 635 SXC

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  5. 783 ACR

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  6. DualPac 2212

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  7. 1400R/1400

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  8. Mechanical seals

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  9. Rotating CAT

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  10. INTELLIFLOW

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Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.