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AVYAC MACHINES
NC540-Detailed doc-EN

NC540-Detailed doc-EN

Product catalog summary

Company Overview:
Avyac Machines, located in Veauche, France, with representatives in Germany, Canada, and the USA, specializes in advanced grinding machinery.

NC540 Grinding Center:

Introduction: The NC540 is a 5-axis drill grinding center for drills with diameters from 5 to 40 mm and lengths up to 2 meters, featuring a Siemens 840D SL numerical control system.
Axis Kinematic: Includes X, Y, Z, A, and B axes with precision ball screws and synchronous motors.
Numerical Control: Equipped with Siemens 840D SL NC and a 12" color TFT operator panel.
Electrospindle: Compact motor grinding wheel spindle with speeds from 3000 to 12000 rpm.
Tool Detection: Utilizes a MARPOSS sensor for precise tool detection and indexing.
Drill Loading and Brake Device: Drills are loaded by gravity through a tube system.
Grinding Software: User-friendly graphic interface for drill grinding.
Electrical Cabinet: Complies with CE and electromagnetic compatibility standards.
Coolant Device: Includes a 200-liter tank and a digitally controlled pump.
Compressed Air: Used for drill tightening and cooling the electro spindle.
Safety: Features electronic and mechanical safety devices.
Color: Red RAL 3020, dark Grey RAL 7012, and light Grey RAL 7035.
Dimensions: Weight ranges from 1750 kg to 2000 kg.
Maintenance: Designed for easy maintenance access.

Options:
Includes oil filtration systems, fire extinguisher systems, transformers, extended frames, loaders, unloading systems, mist catching filters, and internet remote access.

Grinding Software:
Supports universal drill programs with options for additional grinding capabilities, including various drill types and configurations.

Grinding Programs:

End Mills: Programs for 2 to 5 flute end mills with radius and chamfer grinding options.
Step Drills: Programs categorized by form types A, B, B', and C.
Gun Drills: Programs for gun drills with 1 or 2 lips, requiring clamping with collets.
Specific Grinding: Custom programs for various materials and tool types.
Customer Drill Grinding: Custom programs based on customer drawings and samples.

Accessories:

Wheel Holders: Available for different internal diameters and configurations.
Chucks: Options for tightening HSS and carbide drills.
Collets: Standard and long collets for different diameter ranges.
Shank Holders and Reduction Cases: For back introducing drills with cylindrical handles.
Oil and Coolant: Recommendations for grinding oils and coolants.

Services:

Packaging: Options for France, Europe, and international shipping.
Shipping: Complete delivery services with CIF terms for international shipping.
Warranty: Covers parts and labor for one year or 5000 hours, excluding travel costs.
Training: Offered for fitting and training at customer plants.

Standard Supply:
The AVYAC NC540 machine includes a Siemens control system, mechanical frame, cross table, and various accessories, with comprehensive documentation and a one-year warranty.

Catalog excerpts

NC540 5 AXIS DRILL GRINDING CENTER For drills Ø 5 to 40 mm Until 2 meters long DETAILLED DOCUMENTATION AVYAC MACHINES, ZAC L'ORME LES SOURCES 42340 VEAUCHE - FRANCE Tel. 04 77 53 99 12 - Fax 04 77 53 60 34 Mail : [email protected] - http://www.avyac-machines.com 1-32

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AVYAC MACHINES, ZAC L'ORME LES SOURCES 42340 VEAUCHE - FRANCE Tel. 04 77 53 99 12 - Fax 04 77 53 60 34 Mail : [email protected] - http://www.avyac-machines.com

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1. AVYAC MACHINES COMPANY Avyac Machines factory in Veauche, France MAIN AVYAC REPRESENTATIVES WORLDWIDE Germany Obere Hauptstr. 46 78582 Balgheim Tel +49 7424/501190 www.haller-wst.de Canada - United-States Williams and White Equipment Canada 6307 Laurel St, Burnaby, BC V5B 3B3 Canada Phone: 778.873.1942 Williams and White USA LLC 5565 Glenridge Connector NE STE 850 Atlanta, GA 30342 USA Phone: 678.673.7411 AVYAC MACHINES, ZAC L'ORME LES SOURCES 42340 VEAUCHE - FRANCE Tel. 04 77 53 99 12 - Fax 04 77 53 60 34 Mail : [email protected] - http://www.avyac-machines.com 3-32

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Equipped with a Siemens 840D SL numerical control Tools Diameter: Global range from 05 to 40mm - Standard machine : Manual loading 1000 mm - Extended machine: Manual loading 2000 mm AVYAC MACHINES, ZAC L'ORME LES SOURCES 42340 VEAUCHE - FRANCE Tel. 04 77 53 99 12 - Fax 04 77 53 60 34 Mail : [email protected] - http://www.avyac-machines.com

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X AXIS: Stroke 250 mm –longitudinal slide Y AXIS: Stroke 200 mm –transversal slide X and Y slides are equipped with crossed roller design. They are driven by precision ball screws (diameter 16 mm and step 5 mm) and controlled by synchronous motors. Z AXIS: Stroke 200 mm – Vertical slide. Z axis is equipped with crossed roller and is driven by precision ball screw (diameter 16 mm and step 5 mm) and controlled by synchronous motor with brake. The entire axes are controlled with synchronous motors with absolute coder (From B&R or SIEMENS for linear axis, hollow shaft motors from STOBER for rotary...

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SIEMENS 840D SL NC, SIMATIC ITC1200 with operator front panel 12” color TFT (1280x800 pixels). Ethernet Bus and connection SIEMENS ”DRIVE-CLIQ” SIEMENS iisTt nounEnons OVERRIDE AXES CTR BROCHE Patpear naipon Tools election Door state Door references Door Open AVYAC MACHINES, ZAC L'ORME LES SOURCES 42340 VEAUCHE - FRANCE Tel. 04 77 53 99 12 - Fax 04 77 53 60 34 Mail : [email protected] - http://www.avyac-machines.com

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2.4. ELECTROSPINDLE Compact, precise and water tight motor grinding wheel spindle, with a speed of 3000 to 12000 rpm. Allows the use of borazon or diamond grinding wheel Dia.100-150 mm. Equipped with a grinding wheel device ISO 30 cone, pneumatic clamping. Three head motor. 4.5 kW, 400 Volts AVYAC MACHINES, ZAC L'ORME LES SOURCES 42340 VEAUCHE - FRANCE Tel. 04 77 53 99 12 - Fax 04 77 53 60 34 Mail : [email protected] - http://www.avyac-machines.com 7-32

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Probing precision: 5 microns Sensor MARPOSS equipped with 2 stylus (1 cubic 6 mm, 1 with ball diameter 1 mm) - Detection of drill length - Drill detection (to find the flute) - Drill indexing (to find the lip position) A compressed-air tube starts at the end of the cycle, during the loosening and of the unloading of the drill, to facilitate its ejection That it is manually or automatically with the option plate, the loading is done by gravity. The drill is guided in a tube, then slowed down by an intermediate plate (different forms available) which is retracted automatically, to arrive finally...

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DIMENSIONS Weight: 1750 kg (without option), 2000 kg (with filtration, version 2000) Dimensions of Standard NC540 (feet included) Dimensions of Version 2000 NC540 (feet included) 2.14. MAINTENANCE Very easy access for maintenance (board that can be dismantled) AVYAC MACHINES, ZAC L'ORME LES SOURCES 42340 VEAUCHE - FRANCE Tel. 04 77 53 99 12 - Fax 04 77 53 60 34 Mail : [email protected] - http://www.avyac-machines.com

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3. OPTIONS 3.1. Oil filtration, standard or magnetic (ref. AVYAC A55.21.000) A coolant filtration can be installed directly in the machine, for easy access and maintenance. This 5μ or 20 μ filtration with cartridge is recommended to increase the quality of grinding and general machine maintenance, available for oil or emulsion coolant. It’s also possible to use a magnetic cartridge instead of the standard one for HSS residue. The filtration device is controlled with the machine NC. AVYAC MACHINES, ZAC L'ORME LES SOURCES 42340 VEAUCHE - FRANCE Tel. 04 77 53 99 12 - Fax 04 77 53 60 34 Mail : [email protected]...

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3.2. Fire Extinguisher System (ref. AVYAC A55.25.000) This automatic fire extinguisher system is highly recommended for machine grinding with oil coolant. The device consists in an automatic detection, a manual command, with visual and acoustic signal. The CO2 tank is set directly in the machine (5Kg bottle). AVYAC MACHINES, ZAC L'ORME LES SOURCES 42340 VEAUCHE - FRANCE Tel. 04 77 53 99 12 - Fax 04 77 53 60 34 Mail : [email protected] - http://www.avyac-machines.com 11-32

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3.3. Transformer (ref. AVYAC A60.13.001 / A60.13.002) The machine must be connected with an electrical network TN type (neutral connected to earth). Else, (IT or TT), it is necessary to set up an isolation transformer up stream the main disconnecting switch. The guaranty will not be applicable if those orders are not followed Transformer of insulation: 10 KVA 400V/400V, 50/60 HZ: A60.13.001 For connection to electrical network with 3 Phases 230V, 50HZ like in USA. Transformer for USA: 10 KVA, 400V / 230V, 50/60 HZ: A60.13.002 A place is envisaged in the electrical equipment box for the transformer....

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3.5. Loader with round table – Standard unloading (ref. AVYAC 870.47.000) The round table (diameter 1050 mm) installed on the back of the machine, allows an automatic loading of 90 drills from diameter 5 to 25 mm and up to 500mm long. The round table can be personalized at will according to the need of the customers. (drills diameters, length, driver…) The height of the plate is variable according to the length of the drills to charge. The diameter of the holes can vary from 5 to 25 mm according to the diameters of drills. The plate is ordered by CN and is pulled by an absolute motor. The standard...

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