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VIBTRONIC® controllers SA(E)

VIBTRONIC® controllers SA(E)
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VIBTRONIC® controllers SA(E)

Product catalog summary
Intended Use
The VIBTRONIC connector sets, types SA...-2 and SAE...-2, are designed as alternating voltage regulators for controlling magnetic vibrators using phase regulation. They are suitable for mains networks with 50 or 60 Hz frequency and sinusoidal voltage. These sets should not be used in explosive environments.
Safety Information
The manual highlights three types of safety symbols: DANGER for life-threatening risks, WARNING for potential equipment damage, and NOTE for additional information. Users must ensure no contact with live components and avoid using the sets in explosive environments.
Copyright and Liability
The manual and the VIBTRONIC connector sets are copyright protected by AVITEQ Vibrationstechnik GmbH. Reproduction requires written consent. The manual is verified for accuracy, but the publisher is not liable for damages resulting from its application.
Table of Contents Overview
The manual includes sections on general notices, transport, function description, installation, commissioning, maintenance, troubleshooting, and an index.
Installation and Commissioning
Installation should be performed by qualified personnel. The manual provides detailed instructions for mechanical and electrical installation, including connection diagrams and safety precautions.
Maintenance and Troubleshooting
Regular maintenance is advised to prevent issues. The troubleshooting section provides guidance on identifying and resolving common faults.
Contact Information
For questions or installation issues, contact AVITEQ Vibrationstechnik GmbH at their Hattersheim, Germany office.
Product Liability and Warranty
The connector sets are designed for long service life and adhere to current engineering standards. They are tested for guaranteed functions before delivery. AVITEQ Vibrationstechnik GmbH offers a 12-month warranty from the delivery date, provided the operating manual is followed. Warranty exclusions include unauthorized manipulation, inappropriate use, and non-compliance with safety notices. The products are not intended for use in the USA or under US laws.
Fields of Application
VIBTRONIC connector sets are used with AVITEQ magnetic vibrators or compatible models. They should not be used in explosive environments, extreme temperatures, or high altitudes. Only compatible devices should be connected to avoid damage.
Maintenance and Repair
The connector sets contain no serviceable components and should not be opened. In case of failure, they should be sent to AVITEQ for repair. High voltages present a danger when connected to mains.
Installation and Operating Personnel
Installation and maintenance should be performed by qualified personnel familiar with the operating manual. AVITEQ assumes no responsibility for negligence.
Transport, Delivery, Disposal
Connector sets are delivered in protective packaging. Storage should be in normal conditions to prevent damage. Upon delivery, check for completeness and damage. Disposal should follow local regulations, and AVITEQ offers a return guarantee for certain models.
Function Description
Connector sets operate on voltage regulation principles and are designed for specific oscillation rates and mains frequencies. They support various regulation types, including voltage and working stroke regulation. The command value for the working stroke can be preset using a potentiometer or external control input.
Overview of VIBTRONIC Connector Sets
Series and Specifications: Three series of VIBTRONIC connector sets are available, each with different characteristics:
  • Type SU(E): No voltage regulation, suitable for currents up to 6 A.
  • Type SC(E): Includes voltage regulation, suitable for currents up to 14 A.
  • Type SA(E): Includes voltage and working stroke regulation, suitable for currents up to 43 A.
Note: This document focuses on the SA(E)...-2 series.
Models: The connector sets come in sizes F, G, and H, with two main variants:
  • Cabinet Unit (SA...): Enclosed housing for wall or frame mounting, with front-side controls.
  • Panel Mounting Unit (SAE...): Controller block for installation in switching cabinets.
Technical data for these models are detailed in Table 3-a, including mains frequency, vibration frequency, nominal voltage, and current.
Installation Instructions:
Mechanical Installation:
  • Panel Mounting Unit: Install vertically in switching cabinets, ensuring no voltage is present before installation. Avoid heat sources and ensure ambient temperature does not exceed +50°C.
  • Cabinet Unit: Suitable for vertical wall or frame mounting, with similar precautions regarding temperature and vibration sensitivity.

Binding Post Assignment: Detailed instructions are provided for connecting magnetic vibrators, vibration sensors, and external control inputs. Key points include:
  • Ensure proper connections to avoid damage.
  • Use shielded signal lines for electromagnetic compatibility if lines exceed five meters.
  • Specific configurations for dosing and filling processes are recommended.

Electrical Connection: Only trained personnel should perform electrical connections, adhering to safety regulations. Key components include mains fuse protection and connection diagrams.
Additional Features:
  • Vibration-Width Adjuster: Operated with a linear potentiometer, included in the delivery.
  • Actual-Value Display: Optional digital display for working stroke, with specific connection and installation instructions.
Specifications and Installation
The document outlines the installation of solder bridges for decimal point settings as per Figure 4.3. The scaling factor can be adjusted by approximately ±20% using potentiometer PI for measurement-value matching. Dimensions and measurement inputs are detailed in Figure 4.14. The installation steps include switching off the current supply, fitting the front cutout, installing the display, soldering connections, and fine-tuning with potentiometer PI. The display has IP 00 protection on the rear and IP 50 on the front.
Electrical Connection to the Magnetic Vibrator
A connection diagram is provided in Chapter 4.3.2 (Figure 4.11). Connections must be made between mains, connector set, command value circuit, and magnetic vibrator. The connector sets comply with EMC directive 89/336/EWG and standards EN 50081-2 and EN 50082-2. The maximum permissible line length is 300 m, and the voltage drop must not exceed 5%.
Commissioning
The commissioning process is detailed for both AVITEQ and non-AVITEQ magnetic vibrators. For AVITEQ vibrators, follow the operating manual and ensure the DIP switch block is correctly set. For non-AVITEQ vibrators, check and adjust the mains voltage as necessary. The commissioning process involves setting a small working stroke initially and gradually increasing it while monitoring for hammering noises.
Maintenance
The connector sets are generally maintenance-free but should be checked for dust accumulation, which can affect cooling and cause short circuits. Regular cleaning is recommended, and precautions should be taken to prevent dust-air mixtures from becoming explosive.
Troubleshooting
This section provides guidance on addressing issues that may arise during installation and commissioning. Users are advised not to disassemble the connector set as it poses life-threatening risks and may damage the device.
Specifications and Standards:
The document outlines the specifications for AVITEQ Vibrationstechnik's connector sets for magnetic vibrators, including compliance with European directives on electromagnetic compatibility (89/336/EWG and updates). It confirms adherence to harmonized standards EN 50081-2 and EN 50082-2, with full technical documentation available.
Faults and Remedies:
A detailed table lists potential faults during installation or operation, their causes, and remedies. Common issues include no mains voltage, blown fuses, interrupted supply lines, and defective components. Solutions range from replacing fuses and correcting interruptions to consulting AVITEQ for repairs.
Help by Telephone:
AVITEQ offers telephone support for fault determination and correction. A checklist is provided to gather necessary information before contacting support, including device type, number, and operational history.
Installation and Maintenance:
The document includes sections on installation, maintenance, and operational guidelines. It emphasizes the importance of correct connector set selection and settings, as well as regular checks for secure connections and absence of obstructions.
Safety and Compliance:
Safety notices in the operating manual must be observed. The document includes an EC Declaration of Conformity, certifying compliance with specified standards and directives, though it does not guarantee specific characteristics.
Index:
An index is provided for quick reference to topics such as fault causes, maintenance, safety, and technical specifications.
See more

Catalog excerpts

VIBTRONIC® controllers SA(E)-1

Series SA...-2 in panel mounting and cabinet unit Operating Manual VIBTRONIC-Connector Sets for Magnetic Vibrators >

 Open the catalog to page 1
VIBTRONIC® controllers SA(E)-2

Operation and display elements on the VAE-2- control board >

 Open the catalog to page 2
VIBTRONIC® controllers SA(E)-3

VIBTRONIC connector sets of type SA...-2 and SAE...-2 are designed and constructed as alternating voltage regulators for controlling magnetic vibrators; they operate on the voltage regulation principle (phase regulation). The connector set has been designed for use with mains networks having a frequency of either 50 or 60 Hz and a sinusoidal voltage. Do not use the connector set in environments where there is a danger of explosions and/or pit gas! Observe the information regarding the intended uses given in chapter 1.3! >

 Open the catalog to page 3
VIBTRONIC® controllers SA(E)-4

You will find three different types of symbols in this operating manual which are intended to point out important information: DANGER! The DANGER warning describes procedures or conditions which could have dangerous or even life-threatening consequences for the person installing or > using the equipment WARNING! You will find this information with procedures in which a danger of damage to equipment exists. These damages could also result in injury to > personnel (e.g. resulting from a fire!) NOTE: Notes provide information regarding individual tasks. Notes explain cir- cumstances, clarify terminology...

 Open the catalog to page 4
VIBTRONIC® controllers SA(E)-5

Although we developed the VIBTRONIC connector sets taking into account all safety measures, operational error cannot be completely eliminated. In the interest of your safety and that of your colleagues, observe the following information: DANGER! Life threatening voltages are present within the connector set when it is connected to the mains voltage. Contact with voltage-carrying components can be fatal! Before switching on mains, ensure that contact with voltage-carrying components is not possible! > DANGER DANGER! Explosions can be life threatening and result in great damage to equipment. When...

 Open the catalog to page 5
VIBTRONIC® controllers SA(E)-6

1996 AVITEQ Vibrationstechnik GmbH > The VIBTRONIC connector sets, Series SA...-2 and SAE...-2 as well as this operation manual are copyright protected. Any reproduction of the units will be prosecuted. All rights of this operating manual are reserved, including reproduction via photo mechanical, print, data or any other possible medium, as well as in translation. Reproduction of this operating manual, complete or in part, may only be carried out with the written consent of AVITEQ Vibrationstechnik GmbH. VIBTRONIC is a registered and protected trademark of AVITEQ Vibrationstechnik GmbH. This...

 Open the catalog to page 6
VIBTRONIC® controllers SA(E)-7

General notices regarding this operating manual, our Conditions of Sale, the Warranty and the Intended Use of the connector sets Shipping, storage, delivery contents and disposal Here you learn the fundamentals of the connector set and its selections: The function description Assembly, electrical connection To the point: Commissioning Step by Step Prevention is better: Service and Maintenance Not to be forgotten: Troubleshooting Seek and find: the Index >

 Open the catalog to page 7
VIBTRONIC® controllers SA(E)-10

1.1 About this Operating Manual 1.2 Product Liability and Warranty 1.3 Fields of Application and Intended Use 1.4 Maintenance and Repair 1.5 Installation and Operating Personnel > Chapter Outline Although you might want to get immediately started with our connector set, we would like you to read this chapter first. It provides a summary of the contents of the operating manual and settles our legal relationship as parties to a contract. size="-2">

 Open the catalog to page 10
VIBTRONIC® controllers SA(E)-11

This operating manual is directed to the installation technician who installs and commissions the magnetic vibrator. Օ electrician or engineer who carries out the installation of the connector set, the electrical connection to the mains network and the connection to the magnetic vibrator. All work concerning the connector set must be carried out by qualified personnel only (a certified electrician or an electrically trained person according to IEC 364 and EN 60204-1). DANGER! Electrically live components! Risk of lethal shock when mains is con- nected. Observe the aforementioned safety notices...

 Open the catalog to page 11
VIBTRONIC® controllers SA(E)-12

You have already learned how safety notices are indicated, or...? If there are still unclear points regarding safety when working with and around the connector sets, give us a call! We do not want you to endanger yourself or others just because the possible dangers were not clear to you! For your convenience and orientation, we use the following special indicators in this operating manual: A round dot stands for listings of characteristics and conditions A checked box tells you to check for something or to read a summary. The pointing finger marks operation steps that you have to carry out. >...

 Open the catalog to page 12
VIBTRONIC® controllers SA(E)-13

The connector sets have been designed for a long service life. They correspond to the current state of science engineering and have been tested individually for each of its guaranteed functions prior to delivery. AVITEQ Vlbrationstechnik GmbH continually conducts product and market analyses for further development and improvement. Should malfunctions or failures occur despite these preventative measures, please contact our service department! We guarantee that appropriate measures for the repair of the defect will be taken immediately. > We guarantee the functioning of the product as described...

 Open the catalog to page 13
VIBTRONIC® controllers SA(E)-14

Moreover, we decline any liability for damages to conveyor and automation systems caused by malfunctions of the product or faults in the operating manual. We are not liable for consequences caused by accessories that were not delivered or certified by AVITEQ Vibrationstechnik GmbH. We are not responsible for the violation of patent rights and other titles of third parties outside of the Federal Republic of Germany. We are not libable for damages due to inappropriate handling as defined in this operating manual. We explicitly exclude liability for profit loss, and particularly for consequential...

 Open the catalog to page 14
VIBTRONIC® controllers SA(E)-15

VIBTRONIC connector sets, types SA...-2 and SAE...-2, hereafter abbreviated with SA(E)...-2, allow infinite adjustment of the working stroke on the magnetic vibrator and thereby of the conveyor rate from vibration conveyor devices. The connector sets must be used together only with AVITEQ magnetic vibrators or corresponding magnetic vibrators from other manufacturers in accordance with their intended use. Information in the vibration conveyor device operating manual is also to be observed! The connector sets must only be operated with magnetic vibrators from other manufacturers when their connection...

 Open the catalog to page 15

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.