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MILLING TOOLS CATALOG

Product catalog summary

Introduction
The catalog from Avantec Zerspantechnik GmbH presents innovative milling tools aimed at optimizing machining processes across various industries. The main objectives are to maximize tool life, optimize machining times, reduce cost per part, and ensure process reliability.

Broaching Tools
The BR20 broaching tools are noted for their stability and reliability, featuring double-cutting edge indexable inserts, high cutting values at low machine performance levels, and internal cooling. A chart guides feed rate and downfeed based on material tensile strength.

Multiring and Shell End Mills
The catalog highlights the modularity and flexibility of the multiring system, suitable for a wide range of applications. Models CM90, EM90, and FM90 are discussed for their smooth cutting capabilities and precision, even with less powerful machines or unstable workpieces.

Face Milling Cutters and Finishing Cutters
Various face milling cutter models, including HD60, KC1.1, and OE45, are introduced, designed for different machining needs with features like new tool designs and optimized cutting performance.

Side Milling Cutters
Models such as CB18, CN18, and TB18 are presented, focusing on new tool designs and enhanced cutting capabilities.

Copy Milling Cutters and High Feed Cutters
The RO18 copy milling cutters and UD90 high feed cutters are highlighted for their efficiency in high-speed machining applications.

Shoulder Milling Cutters and Shank End Mills
Details on shoulder milling cutters like CP90 and CV90, as well as shank end mills CS90, emphasize new tool designs and application versatility.

T-Slot and Circular Milling Cutters
The ET90 T-slot milling cutters and TZ18 circular milling cutters are discussed, focusing on specific applications and performance benefits.

Programs and Tool Holders
The catalog introduces the AVANT Easy Change and Triloc programs, along with various tool holders and adapters for screwed-end milling cutters.

Technical Information
This section includes terminology, formulas, cutting groups, and order information, providing essential data for optimal tool usage and process planning.

Conclusion
The catalog emphasizes Avantec's commitment to providing innovative solutions tailored to specific machining needs, encouraging customers to leverage their expertise for improved manufacturing outcomes.

Tool Holders and Specifications
Detailed specifications for various tool holders, including FM90 and MM90 models, are provided, listing dimensions, weights, and standards such as DIN69871 and HSK-A.

Machining Parameters
Outlines machining parameters for materials like steel, cast iron, and stainless steels, including maximum cutting depths and cutting speeds for various tool shapes.

Face Milling Cutters
Describes models like SE45, SX45, and OE45, highlighting their suitability for different materials and features like wiper geometry for excellent surface quality.

Recommendations and Best Practices
Provides recommendations for axial engagement and stresses the importance of matching machining parameters with material groups for optimal results.

Additional Features
Mentions the use of multiring systems for extended length ratios and tangential insert designs for smooth cutting operations, with custom dimensions available upon request.

Overview
The document provides detailed technical specifications and guidelines for various milling cutters and tool holders, focusing on TS90 and XS90 shoulder milling cutters, TRILOC variants, and interchangeable heads.

Specifications
Lists specifications for shoulder milling cutters and alternatives to carbide shank end milling cutters, highlighting change accuracy and smooth cutting.

Tool Holders
Provides detailed specifications for smooth shank and screw-in tool holders, including dimensions, weights, and compatibility with interchangeable heads.

Interchangeable Heads
Outlines matching machining parameters with AV material groups for various materials, providing maximum chip thickness and cutting speed.

TRILOC Variants
Information on TRILOC HC90, RO18, and UD90 milling cutters, emphasizing stable connection, high radial run-out precision, and vibration dampening options.

Technical Information
Includes formulas and terminology for milling, with calculations for metal removal rate, spindle speed, cutting speed, and feed rate.

Performance Calculation
Example of high feed milling demonstrating power efficiency of Avantec inserts compared to DIN/ISO inserts.

Machining Guidelines
Guidelines for feed rate and depth of cut, chip thickness and setting angle, ramp angle and depth of cut, and a feed rate adaptation table.

Problem-Solving Recommendations
Recommendations for issues like built-up edges, chipping, fatigue cracks, flank wear, thermal cracks, plastic deformation, poor surface quality, and vibrations.

Index of Tools and Inserts
Comprehensive list of tool and insert models with corresponding page numbers for reference.

Overview
This document serves as a catalog or index of various technical components, focusing on indexable inserts and milling tools.

Key Sections

Product Listings: Lists product codes and names with page numbers for detailed information.
Indexable Inserts: Focus on these components within the catalog.
Contact Information: Provides contact details for AVANTEC and its international branches.
Legal and Technical Information: Includes a disclaimer about intellectual property rights and notes on potential technical changes and errors.

Critical Information

Product Codes and Names: Crucial for identifying and locating relevant technical specifications.
Page References: Essential for navigating the document and finding detailed information.
Global Contact Details: Highlights the company's accessibility and support network.

Conclusion
This document serves as a comprehensive index for AVANTEC's range of indexable inserts and milling tools, providing essential product codes, names, and page references for further exploration. It also emphasizes the company's global reach and commitment to technical precision.

Catalog excerpts

MILLING TOOLS CATALOG

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What do you focus on for existing processes and new projects? Creating groundbreaking solutions together. Using new innovative tools. For every industry sector. tool life machining times processes reliable

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Dear customers, You know our motto: First comes the solution. Then comes our tool. And then your success. Machining is about implementing intelligent milling strategies with innovative tools. Using the right focus on the work piece specific requirements, Avantec milling cutters optimize machining times, maximize tool life, make processes reliable and reduce the cost per part. This machine tool catalog provides you with every important and essential information needed to optimally plan and implement the use of our milling tools at your manufacturing plant and production line. Make use of our experience...

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CONTENT AVANTEC TOOLS BROACHING TOOL 4–7 BR20 NEWTOOL 6–7 MULTIRING AND SHELL END MILLS 8–23 Multiring CM90 10–11 Multiring EM90 12–15 Multiring FM90 16–18 Multiring MM90 20–21 Shell End Mill CW90 NEWTOOL 22–23 FACE MILLING CUTTERS AND FINISHING CUTTERS 24–42 Face Milling Cutters HD60 NEWTOOL 26–27 Face Milling Cutters KC1.1 28–29 Face Milling Cutters OE45 NEWTOOL 30–31 Face Milling Cutters SE45 | SX45 32–33 Face Milling Cutters SE60 34–35 Face Milling Cutters SN75 | SN87 36–39 Finishing Cutters EK90 | SK90 40–42 SIDE MILLING CUTTERS 44–63 Side Milling Cutters CB18 | CN18 NEWTOOL 46–47 Side Milling...

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SHOULDER MILLING CUTTERS AND SHANK END MILLS 76–91 Shoulder Milling Cutters CP90 | CV90 NEWTOOL 78–81 Shoulder Milling Cutters EP90 | EV90 82–85 Shoulder Milling Cutters HC90 86–87 Shoulder Milling Cutters LN90 88–89 Shank end mills CS90 90–91 T-SLOT MILLING CUTTERS AND CIRCULAR MILLING CUTTERS T-Slot Milling Cutters ET90 Circular Milling Cutters TZ18 PROGRAMS AVANT EASY CHANGE AND TRILOC T-Slot Milling Cutters ETC90 High Feed Cutters SP18 Shoulder Milling Cutters TS90 Shoulder Milling Cutters XS90 Triloc tools HC90 | RO18 | UD90 Tool holders/adapters for screwed-end milling cutters INFORMATION...

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When broaching the keyways for our tool bodies in the past, we kept running into unexpected problems. Then we designed our own specific tool. Now we have a stable, reliable and productive process. For stable and reliable broaching processes BROACHING TOOLS

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BROACHING TOOLS Double-cutting edge indexable insert Best cutting and gliding characteristics High cutting values even at low machine performance levels Highly stable cutting edge support Polished precision indexable inserts Internal coolingL

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BROACHING TOOLS Chart showing feed rate and downfeed in relation to the material’s tensile strength. The values depend on the usage/machine conditions and may vary. The machine conditions significantly influence the cutting speed. Example: In case of a material with 1200 N/mm2 tensile strength, the downfeed per stroke can be between 0.02-0.055 mm – depending on feed rate and machine performance. Start level Feed rate in mm/min

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The modularity of the multiring system makes these high-performance tools flexible for a wide range of applications. The extremely smooth cutting, which is also evident in heavy duty machining scenarios, delivers highly precise machining results. This is a critical advantage to ensure high precision paired with maximum Q, especially when working with less powerful machines or unstable/filigree work pieces. MULTIRING SHELL END MILLS

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Modular disc design Custom cutting lengths up to 2.5 x D 4-cutting edge CN07 indexable insert Rugged M3 fixation Tool holders CM90 Ø 40 mm not compatible with tool holders EM90 Ø 40 mm. Other dimensions upon request Intermediate rings ZR | bottom rings BR | double cutting rings DR CM90 BR INS ZR H z H z D eff Mounting | ZR/BR/DR page 13

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Matching of machining parameters with the AV material groups Article Parameters vibration-/surface-dependent Mounting | CN/EN/FN indexable inser

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Modular disc design Custom cutting lengths up to 2.5 x D Dual positive/negative helix reduces the axial impact of tractive and compressive forces Intermediate rings ZR | bottom rings BR | double cutting rings DR EM90 BR INS ZR H z H z D eff Other dimensions upon request Mounting | ZR/BR/DR page

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Matching of machining parameters with the AV material groups Article

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Matching of machining parameters with the AV material groups Article EN.0904.017.26 SKY77 Cast iron Parameters vibration-/surface-dependent

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Matching of machining parameters with the AV material groups Article Cast iron Parameters vibration-/surface-dependent Mounting | CN/EN/FN indexable insert page 138

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Modular disc design Custom cutting lengths up to 2.5 x D Multi-tooth design thanks to fine tooth pitch Intermediate rings ZR | bottom rings BR | double cutting rings DR FM90 BR INS ZR H z H z D eff Other dimensions upon request

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Matching of machining parameters with the AV material groups Article

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Matching of machining parameters with the AV material groups Article FN.08T3.004.09 SKY77 Cast iron Parameters vibration-/surface-dependent Mounting | CN/EN/FN indexable insert page 138

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Especially suitable for materials which are difficult to machine Extremely smooth running Optimum precision paired with maximum Q Intermediate rings ZR | bottom rings BR MM90 BR ZR H zeff H D Article Article Other dimensions upon request

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Matching of machining parameters with the AV material groups Article MO.12T3.082.01 SKY77 Cast iron Stainless steels Parameters vibration-/su

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Fine tooth pitch thanks to tangential insert design Soft cutting tool Extremely smooth running thanks to the division of the cut CW90 Shank end mills Article CW90 Plug-in milling cutters Article D Use the multiring systems for length ratios of more than 1.5 x D Mounting | CN/EN/FN indexable insert page 138

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