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Wide Web

Product catalog summary
Overview
The document details the next generation of flexographic plate mounting machines by AV Flexologic B.V., designed for mounting printing plates onto sleeves or cylinders. It covers both manual and automated solutions, highlighting various models, features, and specifications.
Types of Mounting Machines
  • Sleevemounter: Designed for wide web applications, featuring HD digital color cameras, touchscreen monitors, and optional motorized camera positioning.
  • Platemounter: Suitable for cylinders, offering similar features as the Sleevemounter.
  • Basic Manual Mounting Solution: A hands-on approach for mounting plates.
Key Features
  • HD Ethernet Cameras and Windows 10 mounting software for enhanced image quality and user interface.
  • Overlay system for precise image alignment.
  • Motorized and synchronized table and camera movements for improved accuracy.
  • Optional features include pressure rollers, image recognition software, and quality reporting tools.
Specifications
The machines are available in various models with different maximum widths and repeat sizes, catering to different operational needs.
FAMM 2.0 - Fully Automatic Mounting Machine
This machine automates the entire mounting process, using image recognition and robotic manipulators to position plates with up to 5-micron precision, reducing setup time and increasing operator efficiency.
SAMM 2.0 - Semi-Automatic Mounting Machine
Enhances accuracy and safety with patented image recognition and a robotic mounting table, offering a streamlined workflow with a 30-second mounting speed.
Workflow and Operation
The machines utilize a combination of software and hardware to automate the mounting process. Operators can input job information manually or through workflow solutions, and the machines handle the precise positioning and mounting of plates.
Additional Equipment
  • Demounter: Efficiently removes plates and tape from sleeves with minimal force.
  • Tape Applicator: Applies tape without air inclusions.
  • TIR: Analyzes sleeve or cylinder quality by measuring roundness and detecting imperfections.
Conclusion
AV Flexologic's mounting machines offer advanced features and automation to improve the efficiency and accuracy of flexographic plate mounting, reducing downtime and enhancing prepress workflows.
Contact Information
AV Flexologic B.V., H. Kamerlingh Onnesweg 2, P.O. Box 252, NL-2400 AG Alphen aan den Rijn, The Netherlands. Tel: +31 (0)172 434221, Email: [email protected], Website: www.flexologic.com
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Catalog excerpts

Wide Web-1

The Demounter is a machine designed to efficiently The Tape Applicator is designed to apply perfectly Analyzes the quality of the sleeve or cylinder by and without damage remove plates and tape from aligned tape without air inclusions. measuring the roundness and by detecting the n Sleevemounter for sleeves n Platemounter for cylinders n Basic Manual Mounting Solution sleeves. The operation requires minimum force from the operator. FLEXO PLATE MOUNTING MACHINES Sleevemounter/ Platemounter Sleeve model Cylinder model Cylinder & Sleeve model FEATURES & OPTIONS The images of the camera and the positioning coordinates are displayed on the HD split screen monitor. Positioning coordinates are displayed on the monitor. SLEEVE MOUNTER n DESCRIPTION Perpendicular above the shaft, two magnification HD digital color cameras with optical lenses are mounted on precision guides. The camera beam is precisely grinded to ensure the best calibration for high quality results. The cameras can be positioned sideway by hand. Motorized positioning of the cameras is optional. Windows 10 mounting software Digital Zooming capability Laser pointers Vertical movement of cylinder Image Recognition Software Quality report Quality check w/ image recognition Vacuum Table DOAL Lights Robotic positioning Automatic Repeat Detection Automatic mandrel rotation Automatic Pressure Roller Motorized table movement Fixed distance from lens to plate Motorised Camera’s Synchronised Front Table Movement Snapshots of the mounting position can be taken and displayed faded on the monitor to mount image on image. Sleeves can be exchanged with the help of compressed air. The bracket on the right-hand side can be opened by hand. Bearings on both sides ensure accurate mounting. Digital Calibration System Pressure roller Motorised Rotation of Cylinder Robotic manipulator Conveyor belt Fully automatic Critical spare parts package Tape roll holder Tape holder on precision roll Barcode Scanner Automatic Easyreg detection Shaft coupling for cylinders Tape applicator Sleeve Tracking System** Cutting knife for plates Cutting knife for tape* Touchscreen monitor *Only in combination with tape applicator **Only in combination with TIR Next generation mounting machines for mounting flexographic printing plates o

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Wide Web-2

FULLY AUTOMATIC MOUNTING MACHINE SEMI-AUTOMATIC MOUNTING MACHINE MOUNT-O-MATIC DIRECT DRIVE + PRO n The world’s most accurate, fast and consistent mounting machine n Highest accuracy of measurements and positioning (5 microns) n The motorized mounting machine for the wide web industry n Highest accuracy of measurements and positioning (5 microns) n Staggering 30-second mounting speed n Minimum job set-up time n No mounting related press downtime n Quality reports to improve your prepress workflow n Improved image recognition software n Fast and air bubble free mounting ensured by the pressure...

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Wide Web-3

FULLY AUTOMATIC MOUNTING MACHINE SEMI-AUTOMATIC MOUNTING MACHINE MOUNT-O-MATIC DIRECT DRIVE + PRO n The world’s most accurate, fast and consistent mounting machine n Highest accuracy of measurements and positioning (5 microns) n The motorized mounting machine for the wide web industry n Highest accuracy of measurements and positioning (5 microns) n Staggering 30-second mounting speed n Minimum job set-up time n No mounting related press downtime n Quality reports to improve your prepress workflow n Improved image recognition software n Fast and air bubble free mounting ensured by the pressure...

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Wide Web-4

FULLY AUTOMATIC MOUNTING MACHINE SEMI-AUTOMATIC MOUNTING MACHINE MOUNT-O-MATIC DIRECT DRIVE + PRO n The world’s most accurate, fast and consistent mounting machine n Highest accuracy of measurements and positioning (5 microns) n The motorized mounting machine for the wide web industry n Highest accuracy of measurements and positioning (5 microns) n Staggering 30-second mounting speed n Minimum job set-up time n No mounting related press downtime n Quality reports to improve your prepress workflow n Improved image recognition software n Fast and air bubble free mounting ensured by the pressure...

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Wide Web-5

The Demounter is a machine designed to efficiently The Tape Applicator is designed to apply perfectly Analyzes the quality of the sleeve or cylinder by and without damage remove plates and tape from aligned tape without air inclusions. measuring the roundness and by detecting the n Sleevemounter for sleeves n Platemounter for cylinders n Basic Manual Mounting Solution sleeves. The operation requires minimum force from the operator. FLEXO PLATE MOUNTING MACHINES Sleevemounter/ Platemounter Sleeve model Cylinder model Cylinder & Sleeve model FEATURES & OPTIONS The images of the camera and the positioning...

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Wide Web-6

■ TAPE APPLICATOR ■ TIR The Tape Applicator is designed to apply perfectly aligned tape without air inclusions. The Demounter is a machine designed to efficiently and without damage remove plates and tape from sleeves. The operation requires minimum force from the operator. Analyzes the quality of the sleeve or cylinder by measuring the roundness and by detecting the imperfections. Sleeve model yes yes yes yes Cylinder model yes yes yes yes, customized Cylinder & Sleeve model no yes yes yes, customized FEATURES & OPTIONS HD Ethernet Camera's Air cylinder Windows...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.