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FLEXO WIDE WEB PORTFOLIO

FLEXO WIDE WEB PORTFOLIO
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FLEXO WIDE WEB PORTFOLIO

Product catalog summary
Overview
The document provides a comprehensive overview of AV Flexologic's advanced flexographic plate mounting machines, focusing on models such as FAMM 3.0, SAMM 2.0, MOM DD+ Pro, and MOM DD S. These machines are designed to improve efficiency, accuracy, and speed in the pre-press workflow for flexographic printing.
FAMM 3.0 - Fully Automatic Flexo Plate Mounting Machine
  • Specifications: Widths up to 2500 mm, maximum repeat of 1350 mm.
  • Description: Offers high speed, repeatability, and accuracy, ideal for short and frequent job runs.
  • Unique Features: Linear motors for camera positioning, second pressure roller, robotic manipulator with 2-micron accuracy.
  • Software: Updated for synchronous movements with an intuitive interface.
SAMM 2.0 - Automatic Flexo Plate Mounting Machine
  • Specifications: Widths up to 2200 mm, maximum repeat of 1350 mm.
  • Description: Known for speed and accuracy, uses vision technology for 5-micron accuracy.
  • Workflow: Operator prepositions the plate, machine completes mounting automatically.
  • Unique Features: Motorized front table and pressure roller for even mounting.
MOM DD+ Pro - Motorized Flexo Plate Mounting Machine
  • Specifications: Widths up to 2200 mm, maximum repeat of 1350 mm.
  • Description: High-end motorized machine for manual plate positioning with image recognition.
  • Workflow: Operator positions the plate, machine uses motorization to complete mounting.
  • Unique Features: Vertically moving cylinder, pressure roller, automatic Easyreg detection.
MOM DD S - Motorized Flexo Plate Mounting Machine
  • Specifications: Width of 1500 mm, maximum repeat of 1350 mm.
  • Description: Standard industry machine for mounting flexographic printing plates.
Supporting Equipment and Workflow 4.0
  • Workflow 4.0: Integrates sleeve storage, robotic taping and mounting, TIR measurement systems.
  • ROBOTAMM: Automates tape application and sleeve handling.
Conclusion
AV Flexologic's portfolio offers state-of-the-art solutions for the flexographic printing industry, focusing on automation, precision, and efficiency.
MOM DD S Detailed Description
The document describes the MOM DD S as a cost-effective alternative to the MOM DD+ Pro series, designed for manual positioning of printing plates up to 1500mm in width. It emphasizes efficiency and accuracy in the mounting process.
Workflow
Operators enter mounting coordinates, cameras move automatically, and plates are positioned manually. A foot pedal rotates the cylinder for mounting, with an optional pressure roller to enhance quality.
Unique Features
  • Pressure Roller: Ensures firm plate adhesion without air inclusions.
  • HD Ethernet Cameras: Provide ultra-high-resolution images.
  • Overlay System: Allows snapshots of mounting marks.
  • Motorized Cameras and Rotation Cylinder: Enhance precision and speed.
Options
  • Mounting Table: Facilitates faster plate positioning.
  • Barcode Scanner: For automatic job loading.
  • TIR Sleeve Measurement: Analyzes sleeve quality.
  • Critical Spare Parts Package: Ensures operational continuity.
Specifications
Includes a comparison table of features and specifications for different models, highlighting maximum width, repeat size, and features.
Tech Sleeves®
Manufactures composite printing sleeves and bridges, offering features like sealed ends, metal rings, and RFID chips for enhanced longevity.
Semi-automatic Sleeve Storage
  • Facilitates easy retrieval of sleeves, connects to ERP systems, includes a security system.
Supporting Equipment
  • Reduces press downtime, features rigid steel construction, includes tape applicator options.
TIR Measurement System
  • Measures 3D landscape of printing sleeves, helps maintain inventory and prevent downtime.
Demounter
  • Prevents damage during plate removal, features motor-driven silicon roller.
Tape Applicator/Demounter
  • Ensures safe tape application, prevents damage, features motorized rubber roller.
Global Support Network
  • Headquarters in the Netherlands, 24/7 assistance, multilingual support.
AV Flexologic Care Packages
  • Provides post-warranty support, includes 24/7 support, remote assistance, software updates.
Support & Service
  • Support portal, contact via phone, email, or website, remote support available.
See more

Catalog excerpts

FLEXO WIDE WEB PORTFOLIO-1

FLEXO WIDE WEB PORTFOLIO AUTOMATIC FAMM 3.0 SUPPORTING EQUIPMENT SLEEVE STORAGE SYSTEM PRINTING SLEEVES

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FLEXO WIDE WEB PORTFOLIO-2

FAMM 3.0 FULLY AUTOMATIC FLEXO PLATE MOUNTING MACHINE Width [inch] Description The FAMM 3.0 is the next generation fully automatic mounter that continues to change the dynamics in mounting departments, a change that first started in 2005 with the ground-breaking technology of the original FAMM. This machine is the most advanced automatic mounting solution that provides incomparable speed, repeatability and accuracy. It has been developed for our customers who demand the highest standards and aim in an optimized and highly efficient pre-press workflow, that allows an enormous increase in their...

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FLEXO WIDE WEB PORTFOLIO-3

MOUNTING MACHINES Unique Features Robotic manipulator Linear motors The pick-up unit is completely re-designed and it is used to transfer the plate from the conveyor belt to the mounting position. Using robotics the flexo plate is automatically positioned with an accuracy of 2 microns The Ultra HD cameras move automatically into position using the linear motors which are able to accelerate with 10ms/2. Conveyor back-light Second pressure roller The new split conveyor belt is able to identify the plate from the bottom and to read QR codes. The conveyor back light and laser line allows plates to...

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FLEXO WIDE WEB PORTFOLIO-4

FAMM 3.0 Unique Features Accuracy of 2 microns The FAMM 3.0 uses the patented Image Recognition software that measures the exact position of the mounting marks. The robotic manipulator uses these measurements to position the flexo plate with an unmatched accuracy of 2 microns. Updated software The updated software allows more synchronous movements and it features a more intuitive user interface. Automatic mandrel rotation When the printing plate is positioned accurately and within the chosen tolerance, the cylinder moves up and the pressure roller fixates the plate. The cylinder rotates automatically...

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FLEXO WIDE WEB PORTFOLIO-5

MOUNTING MACHINES Mounting Marks Specifications The Automatic SAMM and the Fully Automatic FAMM use the patented Image Recognition to identify the mounting marks and based on them, position the flexo plate accurately. Compatible mode Free space around target Positive non-dot shapes Damaged targets* Semi Auto Target top size** Plate type See specs of the original target * It is possible to mount damaged targets using the Semi-Automatic mode. The operator will have to locate the target once, after that the FAMM/SAMM will mount these plates automatically. Also the quality check after mounting is...

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FLEXO WIDE WEB PORTFOLIO-6

Ground-breaking Innovation  Fully automatic tape application  Robotic loading of flexo plates  Robotic loading/unloading of sleeves The operator places the Tech Cart inside the ROBOTAM area and selects a job from the control console. The Robot will then take the first sleeve and apply tape automatically. Following, it will load the taped sleeve on the FAMM 3.0. The plate loader (ROBOPLATE) contains the required plates for the specific job. The second robotic unit will handle the plates and place them on the conveyor belt. Then, the robotic manipulator of the FAMM 3.0 will take the first plate...

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FLEXO WIDE WEB PORTFOLIO-7

MOUNTING MACHINES Workflow 4.0 with Fully Automatic Tape Application & Mounting 1. Sleeve Storage System TECH SLEEVES Recommended for use with bridge and plate sleeves 2. Robotic Taping & Mounting 3. Printing press (outsourced service) Using cutting-edge technology, we created Workflow 4.0 which guarantees the best efficiency in the pre-press department enabling consistent, fast and high-quality printing. AV Flexologic produces the equipment needed during every step of the process. 1. The workflow starts with retrieving the Tech Sleeves from a Semi-Automatic vertical Sleeve Storage System, which...

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FLEXO WIDE WEB PORTFOLIO-8

SAMM 2.0 AUTOMATIC FLEXO PLATE MOUNTING MACHINE Width [inch] Description The patented SAMM 2.0 is AV Flexologic’s solution to common industry trends. Building on 15+ years of experience with automatic mounting machines using vision technology, the SAMM and FAMM are the most accurate and fastest mounting machines in the world. The Automatic SAMM 2.0 mounts flexo plates onto sleeves with unmatched accuracy, repeatability and speed. Workflow The operator only needs to preposition roughly the flexo plate with the help of the laser pointers. Then the machine takes over and positions the flexo plate...

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FLEXO WIDE WEB PORTFOLIO-9

MOUNTING MACHINES Unique Features Image Recognition (patented) The image recognition system measures the exact positions of the mounting marks and thus how accurately the printing plate is fixed on the sleeve. The tolerance of the report settings determines whether a plate is judged as mounted ‘OK’ or ‘NOT OK’. Pressure Roller The pressure roller ensures even mounting, without any air inclusions and bubbles. The roller is used to apply the plates evenly over the carrier such as a sleeve, cylinder or Mylar. The use of the pressure roller eliminates the typical ‘handrolling’. The feature saves...

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FLEXO WIDE WEB PORTFOLIO-10

MOM DD+ Pro MOTORIZED FLEXO PLATE MOUNTING MACHINE Width [inch] Description The MOM DD+ Pro is our high-end motorized mounting machine, which is the flexo industry standard for manual positioning of plates. Key options are available such as image recognition, a tape applicator, automatic W&H Easyreg detection, and a digital TIR measuring system, which can also map the full surface of the sleeve. The MOM DD+ Pro comes standard with an open-cell pressure roller. Workflow The operator places the flexo plate onto the table which has an initial position indicated by laser pointers. After positioning...

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FLEXO WIDE WEB PORTFOLIO-11

MOUNTING MACHINES Unique Features Automatic moving HD cameras The image recognition system measures the exact positions of the mounting marks and thus how accurately the printing plate is fixed on the sleeve. The tolerance of the report settings determines whether a plate is judged as mounted ‘OK’ or ‘NOT OK’. Pressure Roller The pressure roller ensures even mounting, without any air inclusions and bubbles. The roller is used to apply the plates evenly over the carrier such as a sleeve, cylinder or Mylar. The use of the pressure roller eliminates the typical ‘handrolling’. The feature saves time...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.