Catalog excerpts
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Open the catalog to page 1Introducing the high-speed cyclone type drain separator! Removing drain droplets using high-speed cyclone power Superior water separation performance Cyclone system Half the size and over 99% Note drain separation ratio compared to other devices. Note: According to Koganei measurement standards. High-speed cyclone drain separator uses the power of centrifugal separation (patent pending). Maintainability improved Maintenance free because an element is not used. Select NO type or NC type auto drain. Wide range of flow rates Excellent water separation performance in a wide range of flow rates....
Open the catalog to page 2User issues Read the safety precautions on page ❸ before using this product. ●Having trouble removing drain in piping ●Changing elements and other maintenance is difficult. Koganei provides solutions to user problems with the iB-Cyclone, which delivers new value and worth to customers. The iB-Cyclone uses a high-speed cyclonic system to maintain water(drain) separation rates even if the flow is increased. Separation performance is always steady, from small to large flow rates. % 100 Water separation characteristics (applied pressure 0.5 Mpa [73 psi]) Water separation ratio Drain filter DF300...
Open the catalog to page 3Safety Precautions (iB-Cyclone) Always read these precautions carefully before use. Before selecting and using the products, please read all the Safety Precautions carefully to ensure proper product use. The Safety Precautions described below are to help you use the product safely and correctly, and to prevent injury or damage to you, other people, and assets. Always adhere to the following safety regulations: ISO4414 (Pneumatic fluid power - General rules and safety requirements for systems and their components) and JIS B 8370 (General rules relating to systems). The directions are ranked...
Open the catalog to page 4●Do not use the product in locations that are subject to direct sunlight (ultraviolet rays); locations with high humidity and temperature, dust, salt, or iron powder. Do not use fluids in the product or use the product in an environment that includes corrosive fluids such as organic solvents, phosphate ester type hydraulic oil, sulfur dioxide, chlorine gas, acids, etc. It could lead to early shutdown of some functions, a sudden degradation of performance, and a reduced operating life. For information about materials, see Major Parts and Materials. ●Do not use in locations where there is a...
Open the catalog to page 5Handling Instructions and Precautions General Precautions 1. Before performing piping work, thoroughly flush the inside of the pipes with compressed air. Machining chips, sealing tape, rust and other debris getting entered in during piping work may result in lowered performance and functionality or function stoppage. 2. This product cannot be used when the medium or ambient atmosphere includes any of the following substances: Organic solvents, phosphate ester type hydraulic oil, sulfur dioxide, chlorine gas, fluorine gas, ozone, acids, or other corrosive gasses. 3. The bowl material is...
Open the catalog to page 6● Periodic maintenance Bowl 1. Do periodic inspections to look for cracks, scratches, or other deterioration in the bowl (clear plastic part). 2. If you find any cracks, scratches, or other deterioration, replace the bowl with a new one, because it may cause a breakdown. See page ❾ for information about ordering bowls. 3. Replace the bowl with a new one if it becomes dirty or the transparency is reduced. To wash the bowl, use diluted household neutral detergent to wash it and then rinse it off with water. 4. Remove and replace the bowl as shown in the diagram below (release all pressure...
Open the catalog to page 7Handling instructions and Precautions ● Explanation of operation of auto drain system State When unpressurized, the liquid outlet opens and the liquid drains naturally. When unpressurized, the liquid o u t l e t c l o s e s a n d t h e li qui d cannot drain. Caution: The liquid does not drain w h e n un pr e s sur ize d, if there is a lot of liquid even in an unpressurized (low pressure) condition, it may be necessary to drain the liquid by hand. Open In the same way, when unpressurized, the liquid outlet closes and the liquid cannot drain. Air and liquid will be discharged from the liquid...
Open the catalog to page 8• Metal cover handling instructions Mounting and removing the metal cover Use the following procedure to mount the metal cover. 0 Enclose the body of the iB-Cyclone between cover A and cover B as shown by the black arrows in the diagram on the right (the window can face either sides). (?) Tighten the hexagon socket bolts in the 4 locations from the A cover side around 1.0 to 1.2 N*m [0.74 to 0.88 ft-lbf]. To remove the metal cover, remove the 4 hexagon socket bolts. Reference data •About the chemical resistance of polycarbonate The chemicals in the following table degrade polycarbonate....
Open the catalog to page 9Auto drain type Specifications Item Port size Maximum operating pressure Proof pressure Operating temperature range (ambient and medium) ℃ [° F] Water separation rate Note 1 Maximum flow rate Note 2 Materials used in major parts Water collection volume (for -N) Main unit Die cast aluminum alloy Steel plate (electroless nickel plated) Mass (standard product, maximum port size) kg [oz] Note 1: According to Koganei measurement conditions. 2: Maximum flow rate in an environment with 0.5 MPa [73 psi] and 0.1 MPa [14.5 psi] pressure drop (maximum port size piping). Check the graphs of...
Open the catalog to page 10Maximum water removal amount Maximum water removal amount Flow rate IBCY40-F21 IBCY30-F21 Maximum water removal amount Maximum water removal amount Flow rate Flow rate Flow rate Note: The maximum amount of water removed from a volume of air in a process depends on the conditions of usage (this graph is not a guarantee). Use it as a guideline for your selection. Flow rate characteristics IBCY40-F21-01 Flow rate Flow rate Flow rate Maximum flow rate Flow rate Flow rate Flow rate Maximum flow rate 0.1MPa 0.7MPa 0.3MPa Maximum flow rate Flow rate Pressure drop Maximum flow rate Maximum flow...
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