UPGRADES AND RETROFIT SOLUTIONS Baling Systems

Upgrades and retrofit solutions AUTEFA Solutions baling systems are designed and manufactured based on our experience and knowledge, with a strong input from our customers. Our technologies are leading the market since more than 75 years. The positive feedback of the market is underlining our position and give us inspiration for innovation by working very closed with our customers. AUTEFA balers are strong, solid and performing for decades. We are offering valuable and economic solutions and upgrades to increase the actual running systems enabling our customers to follow the changed marked situation....

Capacity increase and operation safety • Electric updates • Software updates • Hydraulic busting • hygiene fiber production • short-cut fiber production • low-melt fiber production • siliconized and conjugated fiber production Automation targets: bale strapping and wrapping Bale shape and packing style optimization Bale transport and warehousing Service contracts for the entire lifecycle • Remote access • Data monitoring to optimize and control the production process SERVICE CONTACT Our service team offers various improvements, for the AUTEFA baler installed in your workshop. For your inquiry...

Capacity increase and operation safety WITH SOFTWARE UPDATES AND HYDRAULIC SET UP MODIFICATION Balers from AUTEFA Solutions are characterised by reliability and durability. With several upgrades and modifications, we increase the production rate of your balers. High capacity for more fiber throughput and higher number of pressed bales per hour, ensure a competitive fiber production. If Hydraulic power at the pre-press or main press needs to be increased, there are 2 options: • Some systems that we delivered in the past have still capacities which are not in use and we could use that capacity....

Hydraulic power increase with new installed pumps and advanced hydraulic piping upgrades /5

Setup that could also be used for your exiting baler as modification kit: The demand for fibers, that need to fulfil the specifications of hygiene industry, have been increasing tremendously. The requirements for such a fiber are very difficult to achieve. To use a hydraulic baler and special machine components is a must to avoid any complains during the baling process. It is very often that customers complain about contaminations and they might even use this as an excuse to ask for a price discount and often time it is not clear to prove how to avoid the contamination if you don’t have a proper...

Setup that could also be used for your exiting baler as modification kit: Industries in Polyester, Viscose and other technical fibers are looking for solutions to process short-cut fiber with their standard baler. It is quite challenging to produce the short-cut fibers with the standard balers. Most of the existing balers are designed for long staple fibers and not useful for a short-cut production. A machine which is not specifically designed and prepared for short-cut fibers will release about 20% of the production to your workshop or to the environment. Often time we get a call to solve the...

Short-cut baler with professional dust collection system

Setup that could also be used for your exiting baler as modification kit: The modification to a low-melt fiber production is quite challenging. Low melt fibers need very gentle treatment. Friction points within the production line need to be eliminated, as they can harm the very sensitive low melt fibers. A constant and even fiber feeding to the batch weigher of a pre-press is very important. A new feeding unit ensures the even fiber flow to the weighing bin and leads to improved weighing results. The combination of a static condenser and a motor driven feeding unit, eliminate all the disturbing...

Modification to siliconized and conjugated fiber production Everybody who had experience with the production of a siliconized fiber knows the difficulty of bringing these very active and aggressive fibers in shape. Most of our customers could only make the production process possible by using special machine configurations. Most important factor to handle such a fiber, with enormous rebound, is to get the max. hydraulic pressure you could get. Some of our client are using 500t AUTEFA baler to produce heavy dense bales. HOW TO UPGRADE A STANDARD BALER TO A SILICON BALER: New pre-press ram with...

Automation targets: Bale strapping and wrapping Automatic Strapping Unit AUTO-STRAP The Automatic Strapping Unit AUTO-STRAP is a fast and easy strapping system which can be combined with AUTEFA Solutions Lift-Box-Compact balers or Nonstop- Ultra balers. The installation of AUTO-STRAP increases the production rate compared to manual packing done by operators. It is also an option for a strapping process, direct on the fiber, followed by a film packing afterwards with our AD-WRAP unit. AUTO-STRAP can be combined with AUTEFA as well as every other double box baler. Automatic Strapping Unit AUTO-STRAP...

External Bale Wrapping AD-WRAP External Bale Wrapping AD-WRAP AUTEFA Solutions patented Bale Wrapping Machine AD-WRAP, is a high-quality solution for external bale wrapping, providing plenty of utilization concepts of at comparatively low costs. This efficient technology enables a perfect upgrade for manual balers and leads to a fully automatic packing process. It reduces the manpower costs and ensures a safe and clean wrapping process where human hair contamination is avoided. AD-WARP increases the capacity of a manual driven main-press. The packing part will be handled outside the baler and...

AUTEFA Solutions patented Bale Sealing System BSS seals highly sensitive fiber bales for the hygienic industry. Most of the bale packing solutions, for manual bag packing or automated 3-sheet packing, end up with open pockets of the packing material. Therefore, bales are not 100% sealed against contamination. As high customer demands in the competitive hygiene-and nonwoven market are pushing fiber suppliers to avoid fiber contamination, fiber manufacturers risks having complains, by using unprofessional manual or automated taping solutions to tape the open bale part. The Bale Sealing System BSS...