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THERMONDING AND DRYING

THERMONDING AND DRYING
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THERMONDING AND DRYING

Product catalog summary
Introduction
AUTEFA Solutions, part of China Hi-Tech Group Corporation, is a leader in nonwoven technology, offering high-quality, durable, and high-performance solutions. The company combines expertise from AUTEFA, Fehrer, FOR, and STRAHM, with key technology sites in Germany, Austria, Italy, and Switzerland.

Nonwoven Technology
AUTEFA Solutions specializes in various nonwoven processes including chemical bonding, fiber opening/blending, web bonding, needling, web finishing, drying, winding/cutting, web forming, thermobonding, hydroentanglement, impregnating, cutting, stacking, and carding.

HiPerTherm Thermobonding Oven
The HiPerTherm oven is designed for thermal bonding of staple fiber nonwovens, offering high capacities and maintenance-friendly concepts. It supports a wide range of applications including upholstery, high loft nonwovens, bedding, hygiene products, automotive insulation, and geotextiles. It handles various materials such as man-made fibers, natural fibers, reclaimed textile waste, carbon fibers, and glass fibers.

HiPerTherm Compress
This version enhances the HiPerTherm with a compression nozzle system for high-density products, achieving densities up to 400 kg/m3. It offers better energy transfer and increased belt life.

HiPerDry HS
Designed for the spunlace industry, the HiPerDry HS ensures uniform drying with high temperature and airflow uniformity. It includes efficient airlock technology and can be combined with cooling systems.

Square Drum Dryers
The SQ-H and SQ-V models offer high drying rates with minimal footprint. They feature push-pull nozzle systems for uniform airflow and energy management systems.

HiPerDry Airlaids Dryers
The HiPerDry-AL1 and AL2 models are designed for airlaids, offering turbulence-free airflow and uniform temperature distribution. They include optional cleaning systems and energy management features.

HiPerTherm WL-HT and HT-PLUS
The WL-HT is suitable for wetlaids, offering high speeds and excellent temperature uniformity. The HT-PLUS is designed for fiberglass nonwovens, with high temperature capabilities and energy efficiency.

EnRec 3 Heat Exchanger
The EnRec 3 is an air-to-air heat exchanger that enhances energy efficiency by utilizing hot exhaust gases from BHPP plants, increasing overall efficiency to over 90%.
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Catalog excerpts

THERMONDING AND DRYING-1

THERMOBONDING AND DRYING AUTEFA Solutions leads the way

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THERMONDING AND DRYING-2

AUTEFA SOLUTIONS - Experience, Know-How and Competence in Nonwoven Technology AUTEFA Solutions represents companies with a long tradition and a history of years of successful participation in the market. Combining the experience of the companies AUTEFA, Fehrer, FOR and STRAHM the company stands for high quality, durability and performance made in Europe. AUTEFA Solutions creates innovative technological concepts for nonwoven products by utilizing the skills and practical experience of its employees. The customers benefit from the dynamic flexibility and specialist know-how of AUTEFA Solutions...

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THERMONDING AND DRYING-3

Used as single or double belt oven the AUTEFA HiPerTherm Thermobonding oven with its double nozzle system is still the machine of choice when it comes to thermally bond materials from airlay lines and card-crosslapping lines using almost any kind of fiber as well as lines for manufacturing hygiene products such as ADL or topsheets. Apart from high capacities and a maintenance-friendly machine concept the HiPerTherm allows creation of products that until now were only possible via mechanical bonding methods such as needle punching. The one4two system can also be operated with very low air velocities....

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THERMONDING AND DRYING-4

Double belt ovens for airlay, carded and crosslapped products N HiPerTherm Compress The HiPerTherm double belt oven system comprises of a modular design, adaptable to all drying and thermobonding needs. In the standard version the machine is equipped with the Bernoulli nozzle, a drawer nozzle system made for hardest process environments with raw materials reaching from almost dust to longest fibers. Through double frame construction, high density insulation, magnetic operator doors and an intellegent built in energy recovery system along with state of the art control sytems the machine recommends...

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THERMONDING AND DRYING-5

Single belt ovens for thermobonding and drying HiPerDry HS – with EnRec3 Air – Air Heat Exchanger LOFT AND UNIFORMITY COMBINED WITH HIGH PROCESS SPEEDS WHEN JUST DRYING IS NOT ENOUGH – OUR SOLUTION FOR THE SPUNLACE INDUSTRY The HiPerTherm HS is also based on the HiPerTherm Standard’s modular design with all the same base features. The HiPerDry HS is the evolution of the HiPerTherm into a high efficieny dryer with the base machine being executed identically to the HiPerTherm Standard. The HS version however is equipped with special features to allow the creation of extremely high airflow and temperature...

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THERMONDING AND DRYING-6

The AUTEFA square drum solutions for highest drying rates and small installed length Square Drum Dryer SQ-HPROCESS ON 3 LEVELS WITH ONLY 2 BELTS AND A DRUM: EXTREMELY HIGH DRYING RATE ON VERY SMALL FOOTPRINT With line speeds becoming ever faster the dryer tends to get longer and longer. The solution to this is the Square Drum Dyer SQ-H which combines drying on a belt on three levels and on one or two drums additionally. The dryer is equipped with the push-pull nozzle system and guarantees utmost drying uniformity. • Push-pull nozzles for uniform airflow and high drying rates • Drying from both...

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THERMONDING AND DRYING-7

Drying, thermobonding and curing ovens for airlaids lines 3 LEVEL SPRAYBONDING – DRYING AND CURING LINE FOR AIRLAIDS HORIZONTAL SPRAYBONDING – DRYING AND CURING LINE FOR AIRLAIDS The HiPerDry is based on the design of the HiPerTherm Standard but equipped with special airflow nozzles designed to deal with fluff pulp airlaids. Drying Airlaids on three levels is not always possible nor always recommended. The alternative is a horizontal line with first spraybonding and drying from the top and then both spraybonding and drying from the bottom. An essential feature of this is the automatic lint filtration...

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THERMONDING AND DRYING-8

HiPerTherm WL-HT • Process length 45 m and more • Excellent temperature uniformity • Service friendly • Energy efficient BHPP ready! THE HIGH TEMPERATURE PANEL OVEN FOR THERMAL BONDING AND DRYING OF WETLAIDS The HiPerTherm WL-HT, single belt oven, is suitable for drying and curing wetlaids materials at high temperatures. Being too large to be built modular, this machine is executed as a sturdy base frame with insulation panels. The machine guarantees excellent temperature distribution. It can be equipped with synthetic or steel transport belts. Brushes or high pressure water cleaning systems...

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THERMONDING AND DRYING-9

HiPerTherm HT-PLUS ADVANTAGES: • Excellent temperature uniformity • Service friendly • Energy efficient BHPP ready! OUR HIGH TEMPERATURE PANEL OVEN FOR THERMAL BONDING AND DRYING OF FIBERGLASS The HiPerTherm HT-PLUS is a high temperature panel oven, equipped with a perforated plate belt. This extremely sturdy machine is built to last in the abrasive environment of processing fiberglass nonwovens.

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THERMONDING AND DRYING-10

Hot exhaust gases from Power Generator used to heat up the oven Electricity generation with gas motor Hot Water from motor cooling, can be used to: • Heat Building • Process Water • Create cold water by use of Absorbtion Chiller (use to cool calender) The ENREC 3 is an Air to Air heat Exchanger suitable for all AUTEFA Solutions drying ovens but can also be retrofitted to other dryer types. Comprising of a large box with channels sized to guarantee high airspeeds and low risk of dust contamination. Succesfully profen with airlaids and other dust intensive processes. In the EnRec 3 fresh air is...

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THERMONDING AND DRYING-12

AUTEFA SOLUTIONS SWITZERLAND AG lm Alexander 4 ■ 8500 Frauenfeld ■ Switzerland T: +49 821 2608 0 ■ +49 821 2608 601 www.autefa.com ■ [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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