NONWOVENS LINES OUR TECHNOLOGY FOR YOUR SUCCESS

Nonwovens Lines // page 3 AUTEFA Solutions -Experience, Know-How and Competence in Nonwoven Technology AUTEFA Solutions is a leading solution provider for turnkey nonwovens lines and machines for carded-crosslapped needlepunching lines, spunlace lines and thermobonding lines. Besides the complete equipment, AUTEFA Solutions also offers comprehensive engineering services, including start-up and production support, as well as quality and capacity guarantees. AUTEFA Solutions represents companies with a long tradition and many years of success in the market. By combining the experience of AUTEFA,...

Nonwovens Lines // page 4 Nonwovens Lines // page 5 NEEDLE PUNCHED PRODUCTS • Roofing felts • Automotive headliners • Automotive velour • Artificial leather/coating substrates • Automotive substrates • Carpets (structured & flat) • Technical felts (filtration) THERMOBONDED PRODUCTS • Home furnishing • Automotive substrates • Insulation felts // Focusing on SustainabilityOur commitment for a greener future Sustainability is a core value at AUTEFA Solutions. We prioritize the efficient use of resources, use environment-friendly materials, and implement stringent emission control measures to actively...

Nonwovens Lines // page 6 Nonwovens Lines // page 7 AUTEFA Solutions Nonwovens Competence Center, located in Linz, Austria, stands as a beacon of innovation and product development for our valued customers. Our state-of-the-art facility offers exceptional opportunities for trials, supporting our clients in their quest to develop cutting-edge, advanced products. With four nonwovens production lines for needling, thermobonding, and hydroentanglement we provide a comprehensive platform for product development and testing. The installed equipment within our Competence Center serves as a window into...

Nonwovens Lines // page 8 Opening & Blending Superior fiber treatment right from the start AUTEFA Solutions offers complete lines, starting from bale opening up to finished products. All process steps base on approved and economic technologies which are integrated in turnkey solutions. A huge range of opening and blending equipment is available, starting from bale openers, storage of fibers, up to fine opening and card feeding, according to the different fiber properties, final product specifications and customers’ requirements. AUTEFA Solutions reliable equipment focusses on an easy maintenance...

Nonwovens Lines // page 10 Nonwovens Lines // page 11 The card is the key machine in the drylaid process for manufacturing a quality web. Based on the proven F.O.R. carding technology, AUTEFA Solutions offers different carding models, each machine is designed for specific applications. A modular machine design allows various specifications based on functions. All cards distinguish themselves by flexibility, high production speeds and process efficiency. • Optimized productivity • Minimized maintenance • High reliability The Web Master FUTURA card is developed and designed for high production...

Nonwovens Lines // page 12 Nonwovens Lines // page 13 AUTEFA Solutions WebMax produces a counter weight profile to avoid the smile effect. This is the key to product quality. WebMax ensures that the carded web weight is already being altered at the crosslapper infeed. Via the layering carriage control, the carded web is deposited on the layering belt in a way that the lapped web weight is controllably lighter in the edge areas compared to the center areas. This concave weight profile therefore compensates the weight changes due to material shrinkage and leads to the highest possible weight evenness...

Nonwovens Lines // page 14 Maximum weight accuracy Weight accuracy in the bonded lapped web is the most important quality feature for a nonwoven installation. The crosslappers of the Topliner series are characterized by high infeed speeds and precise weight distribution. Crosslappers take up the carded web coming from the carding machine with constant speed and gently bring it to the delivery belt. The crosslappers Topliner increase both web homogeneity and throughput speed and thus eliminate any bottlenecks. The uniform web laydown in conjunction with the WebMax and Closed Loop System helps...

Nonwovens Lines // page 16 Nonwovens Lines // page 17 High-Performance level Needle punching machines, crucial for the production of nonwovens, mechanically bond fibers by needling. AUTEFA Solutions offers a range of single, multi-board and structuring needle punching machines with the expertise of over 3000 machines in operation worldwide. The product range includes single and double board needle looms, tandem needle looms as well as velour, structuring and patterning needle looms, all based on the Needleloom Stylus NL and Needleloom Stylus VARILIPTIC drive concepts. The unique elliptical drive...

Nonwovens Lines // page 18 Nonwovens Lines // page 19 Total randomization, superior quality and flexibility Airlay line solutions are characterized by highest product quality, economic production and reliability. The classic aerodynamic web forming line FUTURA V21/R - K12 offers excellent quality and flexibility in two steps. The High-Loft device for K12 increases the web volume. The Airlay FUTURA V12/R is compact and economical, ensuring cost-effective production. The aerodynamic web forming machines are also the versatile solution for all different recycling possibilities. AUTEFA Solutions’...

Spunlace technology from bale to fabric Reduced conversion costs Nonwovens Lines // page 20 Nonwovens Lines // page 21 AUTEFA Solutions offers complete lines for the production of direct and crosslapped spunlace products. The web forming process, consisting of the unique Injection Card and Crosslapper Topliner series, is the key for high and consistent nonwoven fabric quality. With the Hydroentanglement Machine V-Jet FUTURA and the Square Drum Dryer SQ-V, Hydroentanglement (Spunlace) AUTEFA Solutions has developed an advanced and unique technology with special focus on energy saving. This new...