Nonwoven LineONE | page 3 AUTEFA Solutions -Experience, know-how and competence in nonwoven technology AUTEFA Solutions is a global leader in the supply of turnkey nonwoven production lines and machinery. Our advanced solutions cover the entire process chain, including carded-crosslapped needle punching, spunlace, and thermobonding technologies. Our portfolio also includes state-of-the-art Airlay systems and high-performance dryers, designed to maximize efficiency and guarantee consistent quality across all applications. Beyond supplying complete equipment, AUTEFA Solutions offers comprehensive...
Open the catalog to page 2Nonwoven LineONE | page 4 Opening & Blending Superior fiber treatment right from the start AUTEFA Solutions offers complete lines from bale opening to the finished product. All process steps are based on proven and economical technologies integrated in turnkey solutions. A wide range of opening and blending equipment is available, from bale openers and fiber storage to fine opening and carding, according to the different fiber properties, final product specifications and customer requirements. Nonwoven LineONE | page 5
Open the catalog to page 3Nonwoven LineONE | page 6 Nonwoven LineONE | page 7 Nonwoven LineONE | page 6 Nonwoven LineONE | page 7 » Double Doffer Card DD ONEHigh flexibility and long-term reliability The Double Doffer DD ONE card is an advanced carding system featuring a first main cylinder, a transfer roller, and a second main cylinder. It can be fed by various feeding systems, including feeding rollers, overhead feed plates, or bottom plates, ensuring flexibility for different production setups. Designed for consistent performance and long-term durability, this highly reliable card delivers exceptional results. In addition,...
Open the catalog to page 4Nonwoven LineONE | page 8 Nonwoven LineONE | page 9 Nonwoven LineONE | page 8 Nonwoven LineONE | page 9 » Double Doffer Card DD ONE Card Feeding - excellent uniformity » Double Doffer Card DD ONEFiber orientation - optimized for the application For optimal opening of the fibers, AUTEFA Solutions offers various systems, all providing excellent uniformity in the feeding process at high production rates. AUTEFA Solutions offers a wide variety of different delivery sections according to the requirements of the web and fibers to be used. Volumetric Control Chute Feeder CF The Chute Feeder (CF) is...
Open the catalog to page 5Nonwoven LineONE | page 10 Nonwoven LineONE | page 11 Nonwoven LineONE | page 10 Nonwoven LineONE | page 11 • 4-Carriage Crosslapper for superior layering accuracy • State-of-the-art technology with standardized drive and control elements using advanced servo components • Infinitely variable servo motors for precise and flexible operation • Optimally designed transport aprons ensuring smooth material flow • Pneumatically adjustable, high-efficiency tooth belts for enhanced performance and reliability » Crosslapper UnilinerPrecision and performance from the market leader Weight accuracy in the...
Open the catalog to page 6Nonwoven LineONE | page 12 Innovative short web path design Reducing false draft and enhancing web quality The Crosslapper Uniliner is characterised by the following technical highlights, which all improve the quality of the laid web and lead to optimised production costs due to material saving. Only the Crosslapper Uniliner (picture 1) has the unique short web path design, with a deflection of 180°, and its precise web laying minimizes false draft. Direct web transfer form upper carriage to layering carriage The carded web is delivered from the card to the infeed belt of the crosslapper. Then...
Open the catalog to page 7Nonwoven LineONE | page 14 Nonwoven LineONE | page 15 Crosslapper Uniliner Top features- high performance High infeed speeds and precise weight distribution A web drafter is a crucial component in nonwovens production lines, ensuring high quality and uniformity of the web. Positioned typically between the crosslapper and the first needle loom, the web drafter plays a vital role in optimizing the characteristics of the nonwoven material. The Web Drafter WD ONE is designed for maximum efficiency. Equipped with up to eight drafting trios, it drafts the crosslapped web in the machine direction (MD),...
Open the catalog to page 8Nonwoven LineONE | page 16 Nonwoven LineONE | page 17 Nonwoven LineONE | page 16 Nonwoven LineONE | page 17 • Maintenance-free reliability - gears and needle plates are supplied directly by AUTEFA Solutions, ensuring proven quality and durability Maximum productivity - minimized downtime results in increased output and efficiency Cost-effective operation - low operating costs increase long-term profitability Exceptional longevity - designed for durability, ensuring high value retention over time Consistent product quality - ensures precision and reliability in every application Rapid installation...
Open the catalog to page 9Nonwoven LineONE | page 18 Nonwoven LineONE | page 19 The Needle Loom Stylus is designed to meet specific customer requirements while maintaining standard specifications for working width, maximum machine load and achievable machine speeds. It supports conventional needling zone arrangements, with the StylusONE featuring two boards from the top (downstroke) and the StylusONE-R featuring two boards from the bottom (upstroke). The entire StylusONE range is built from identical components, ensuring consistency and efficiency across all models. Each machine is precisely assembled and tested to ensure...
Open the catalog to page 10Nonwoven LineONE | page 20 Nonwoven LineONE | page 21 The HiPerThermONE double belt oven system comprises of a modular design, adaptable to all drying and thermobonding needs. The oven has been designed to fulfill a wide range of nonwoven applications and is well known as process reliable and energy efficient oven system. The possibility to all kinds of different nozzle systems within the standard oven design leads to high flexibility to fulfill customer needs. The Twinframe double shell insulation construction ensures lowest radiant heat losses and additionally in combination with the incorporated...
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