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NONWOVEN LINE ONE

NONWOVEN LINE ONE
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NONWOVEN LINE ONE

Product catalog summary
Overview
AUTEFA Solutions is a leading provider of turnkey nonwoven production lines and machinery, offering advanced solutions across the entire process chain, including carded-crosslapped needle punching, spunlace, and thermobonding technologies. The company ensures quality and capacity guarantees through comprehensive engineering services.
Applications and Products
The document details applications for nonwoven products such as geotextiles, roofing felts, automotive headliners, artificial leather substrates, carpets, hometex, technical felts, and wipes. It highlights the versatility and quality of needle punched, thermobonded, and spunlaced products.
LineONE Technology
LineONE is a smart investment for medium-scale production, offering high efficiency, durability, and simple controls for easy operation and maintenance. It optimizes both capital expenditures and operational costs.
Key Components of LineONE
  • Opening and Blending Machines
  • Double Doffer Card DD ONE
  • Crosslapper UnilinerONE and UnilinerTWO
  • Web Drafter WD ONE
  • Needle Loom StylusONE
  • Thermobonding Oven HiPerThermONE
Double Doffer Card DD ONE
This carding system provides high flexibility and reliability, ensuring improved web uniformity and quality with multiple delivery configurations and an advanced suction system to minimize dust and fiber accumulation.
Volumetric Control Chute Feeder
The chute feeder is designed for efficient feeding to the carding unit, ensuring smooth integration with the filling cage and consistent fiber density.
Crosslapper Uniliner
The Uniliner series offers precision and performance with superior layering accuracy and optimized infeed speeds, featuring WEBPLUS technology for improved product regularity and reduced material accumulation.
Web Drafter WD ONE
The Web Drafter WD ONE ensures consistent quality in lightweight nonwoven products by maintaining uniformity in length, elongation, and overall quality across the web.
Needle Loom StylusONE
The StylusONE is a cost-effective needle loom for various needling applications up to 1,800 g/m², operating at speeds up to 1500 rpm. It features maintenance-free gearboxes, available in pre- and finish-needling configurations, with options for down-punch and up-punch setups. Key advantages include maintenance-free reliability, maximum productivity, cost-effective operation, exceptional longevity, consistent product quality, and rapid installation.
StylusONE Series Features
The StylusONE series offers compact, powerful, and reliable needle looms with interchangeable spare parts, reducing inventory needs. The machines are designed for easy integration into existing production lines, supporting both downstroke and upstroke needling zones. Features include vibration-free performance, continuous high performance, efficient and durable design, and an intuitive control system.
HiPerThermONE
The HiPerThermONE is a double belt oven system with a modular design, adaptable for various drying and thermobonding applications. It offers high throughput, flawless bonding, and precise calibration with low energy consumption. The oven is available in working widths from 1 m to 7 m, featuring a twinframe double shell insulation construction for minimal heat loss.
Lifecycle Service and Support
AUTEFA Solutions provides OEM spare parts and service contracts to ensure machine longevity and uninterrupted operations. Their lifecycle service includes maintenance, upgrades, and retrofit solutions to enhance machine performance and adapt to evolving market needs.
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Catalog excerpts

NONWOVEN LINE ONE-2

Nonwoven LineONE | page 3 AUTEFA Solutions -Experience, know-how and competence in nonwoven technology AUTEFA Solutions is a global leader in the supply of turnkey nonwoven production lines and machinery. Our advanced solutions cover the entire process chain, including carded-crosslapped needle punching, spunlace, and thermobonding technologies. Our portfolio also includes state-of-the-art Airlay systems and high-performance dryers, designed to maximize efficiency and guarantee consistent quality across all applications. Beyond supplying complete equipment, AUTEFA Solutions offers comprehensive...

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NONWOVEN LINE ONE-3

Nonwoven LineONE | page 4 Opening & Blending Superior fiber treatment right from the start AUTEFA Solutions offers complete lines from bale opening to the finished product. All process steps are based on proven and economical technologies integrated in turnkey solutions. A wide range of opening and blending equipment is available, from bale openers and fiber storage to fine opening and carding, according to the different fiber properties, final product specifications and customer requirements. Nonwoven LineONE | page 5

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NONWOVEN LINE ONE-4

Nonwoven LineONE | page 6 Nonwoven LineONE | page 7 Nonwoven LineONE | page 6 Nonwoven LineONE | page 7 » Double Doffer Card DD ONEHigh flexibility and long-term reliability The Double Doffer DD ONE card is an advanced carding system featuring a first main cylinder, a transfer roller, and a second main cylinder. It can be fed by various feeding systems, including feeding rollers, overhead feed plates, or bottom plates, ensuring flexibility for different production setups. Designed for consistent performance and long-term durability, this highly reliable card delivers exceptional results. In addition,...

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NONWOVEN LINE ONE-5

Nonwoven LineONE | page 8 Nonwoven LineONE | page 9 Nonwoven LineONE | page 8 Nonwoven LineONE | page 9 » Double Doffer Card DD ONE Card Feeding - excellent uniformity » Double Doffer Card DD ONEFiber orientation - optimized for the application For optimal opening of the fibers, AUTEFA Solutions offers various systems, all providing excellent uniformity in the feeding process at high production rates. AUTEFA Solutions offers a wide variety of different delivery sections according to the requirements of the web and fibers to be used. Volumetric Control Chute Feeder CF The Chute Feeder (CF) is...

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NONWOVEN LINE ONE-6

Nonwoven LineONE | page 10 Nonwoven LineONE | page 11 Nonwoven LineONE | page 10 Nonwoven LineONE | page 11 • 4-Carriage Crosslapper for superior layering accuracy • State-of-the-art technology with standardized drive and control elements using advanced servo components • Infinitely variable servo motors for precise and flexible operation • Optimally designed transport aprons ensuring smooth material flow • Pneumatically adjustable, high-efficiency tooth belts for enhanced performance and reliability » Crosslapper UnilinerPrecision and performance from the market leader Weight accuracy in the...

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NONWOVEN LINE ONE-7

Nonwoven LineONE | page 12 Innovative short web path design Reducing false draft and enhancing web quality The Crosslapper Uniliner is characterised by the following technical highlights, which all improve the quality of the laid web and lead to optimised production costs due to material saving. Only the Crosslapper Uniliner (picture 1) has the unique short web path design, with a deflection of 180°, and its precise web laying minimizes false draft. Direct web transfer form upper carriage to layering carriage The carded web is delivered from the card to the infeed belt of the crosslapper. Then...

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NONWOVEN LINE ONE-8

Nonwoven LineONE | page 14 Nonwoven LineONE | page 15 Crosslapper Uniliner Top features- high performance High infeed speeds and precise weight distribution A web drafter is a crucial component in nonwovens production lines, ensuring high quality and uniformity of the web. Positioned typically between the crosslapper and the first needle loom, the web drafter plays a vital role in optimizing the characteristics of the nonwoven material. The Web Drafter WD ONE is designed for maximum efficiency. Equipped with up to eight drafting trios, it drafts the crosslapped web in the machine direction (MD),...

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NONWOVEN LINE ONE-9

Nonwoven LineONE | page 16 Nonwoven LineONE | page 17 Nonwoven LineONE | page 16 Nonwoven LineONE | page 17 • Maintenance-free reliability - gears and needle plates are supplied directly by AUTEFA Solutions, ensuring proven quality and durability Maximum productivity - minimized downtime results in increased output and efficiency Cost-effective operation - low operating costs increase long-term profitability Exceptional longevity - designed for durability, ensuring high value retention over time Consistent product quality - ensures precision and reliability in every application Rapid installation...

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NONWOVEN LINE ONE-10

Nonwoven LineONE | page 18 Nonwoven LineONE | page 19 The Needle Loom Stylus is designed to meet specific customer requirements while maintaining standard specifications for working width, maximum machine load and achievable machine speeds. It supports conventional needling zone arrangements, with the StylusONE featuring two boards from the top (downstroke) and the StylusONE-R featuring two boards from the bottom (upstroke). The entire StylusONE range is built from identical components, ensuring consistency and efficiency across all models. Each machine is precisely assembled and tested to ensure...

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NONWOVEN LINE ONE-11

Nonwoven LineONE | page 20 Nonwoven LineONE | page 21 The HiPerThermONE double belt oven system comprises of a modular design, adaptable to all drying and thermobonding needs. The oven has been designed to fulfill a wide range of nonwoven applications and is well known as process reliable and energy efficient oven system. The possibility to all kinds of different nozzle systems within the standard oven design leads to high flexibility to fulfill customer needs. The Twinframe double shell insulation construction ensures lowest radiant heat losses and additionally in combination with the incorporated...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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