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CROSSLAPPING

CROSSLAPPING

CROSSLAPPING

Product catalog summary
Introduction to AUTEFA Solutions
AUTEFA Solutions is a leader in nonwoven technology, combining the expertise of companies like AUTEFA, Fehrer, FOR, and STRAHM. It is part of the China Hi-Tech Group Corporation, the largest textile machinery supplier globally. The company is known for its high-quality, durable, and high-performance products made in Europe, with key technology sites in Germany, Austria, Italy, and Switzerland.
Nonwoven Technology and Crosslapping
AUTEFA Solutions specializes in various nonwoven technologies, including chemical bonding, needling, drying, winding, cutting, and crosslapping. Crosslapping involves taking the carded web from a carding machine and laying it crosswise onto a delivery belt. This process requires precise mechanical and motive power engineering to ensure accurate and efficient web transport and layering.
Crosslapper Models and Performance
The company offers several crosslapper models, each with different layering speeds, ranging from 60 m/min to 200 m/min. These models can handle card web working widths of 2.0–4.0 m and layering widths up to 9 m. The choice of model depends on the required performance and specific conditions like room humidity and fiber quality.
WebMax System
WebMax is a system designed to improve weight accuracy in the bonded lapped web. It compensates for material shrinkage by creating a concave weight profile, leading to even weight distribution in the final product. This system can be retrofitted with Topliner-series crosslappers and does not require additional space.
Topliner CL 4000 PF for Paper Felt Industry
The Topliner CL 4000 PF is designed for the paper felt industry, capable of doubling production performance with high layering speeds and optimal layering patterns. It features a patented layering belt guidance system and is suitable for handling light and fragile carded webs.
Conclusion
AUTEFA Solutions continues to innovate in nonwoven technology, offering high-performance crosslappers with advanced features like WebMax and specialized models for industries such as paper felt manufacturing. Their products ensure high operational safety, low maintenance, and excellent product quality.
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Catalog excerpts

CROSSLAPPING-1

CROSSLAPPING AUTEFA Solutions leads the way

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AUTEFA SOLUTIONS -Experience, Know-How and Competence in Nonwoven Technology AUTEFA Solutions represents companies with a long tradition and a history of years of successful participation in the market. Combining the experience of the companies AUTEFA, Fehrer, FOR and STRAHM the company stands for high quality, durability and performance made in Europe. AUTEFA Solutions creates innovative technological concepts for nonwoven products by utilizing the skills and practical experience of its employees. The customers benefit from the dynamic flexibility and specialist know-how of AUTEFA Solutions...

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Crosslappers must take up the carded web coming from the carding machine with constant speed and gently bring it to the delivery belt. The carded web passage in the layering belt system is of considerable importance. When running high lapping speeds, additional system components, such as internal web accumulators in the crosslapper, ensure a weight-neutral and straight-edged carded web deposit in the reversing unit of the layering carriage. In connection with the crosslappers of the Topliner-series WebMax ensures a maximum of weight accuracy in the final product. THE DYNAMIC LINK OF MECHANICAL...

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CROSSLAPPING-4

Profile controlled by WebMax – The Key to Product Quality Weight accuracy in the bonded lapped web is the most requested quality feature for a modern nonwoven installation. For bonding of lapped web of any type, drafts and speed accelerations in the lapped web are necessary. Even with draft-free bonding systems, the lapped web is often being drafted in order to reach the desired bonding ratio (MD/CD) for the requested nominal weight in the final product. These drafts, however, cause a reduction in product width, the socalled material shrinkage. It is larger in the edge areas than in the center...

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Web Infeed WebMax: The carded web weight varied depending on the layering width. The correct setting is effected either manually or fully automatically. Carded Web Lapping: The precise cooperation between web infeed and web lapping ensured exact position profiling of the carded web with a straightedged layering pattern. weight weight Profile without WebMax: The classic weight distribution in an needled lapped web shows the typical higher weights in the edge areas. Profile with WebMax: The concave weight profile on the delivery belt will be compensated again by the following bonding process....

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Topliner CL 4000 PF – The Crosslapper for the Paper Felt Industry Needling felts for paper machines were and are subject to especially high quality requirements. In the past, best product results required relatively low production speeds during lapped web production. With the Topliner CL 4000 PF AUTEFA Solutions introduced a finish-lapper to the paper felt manufacturers in the market, which is able to double the production performance. This is possible by the lapper principle of the CL 4000 with short carded web passage and a patented layering belt guidance in the laydown area. Additional supporting...

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Crossliner CL 2002: The intermediate lapper produces optimal fiber infeed for the fine carded web carding machine. Web Guidance: By means of the synchronous carriage movement, the carded web is brought to lapping via the front layering belt. Topliner CL 4000 PF: The finish-lapper processes light and sensitive carded webs with high speed and at the same time ensures perfect layering strength. /7

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AUTEFA SOLUTIONS GERMANY GMBH Paul-Lenz-Str. 1 ■ 86316 Friedberg ■ Germany T: +49 821 2608 0 ■ F: +49 821 2608 299 www.autefa.com ■ [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.