CARDING LINES
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CARDING LINES AUTEFA Solutions leads the way

AUTEFA SOLUTIONS – Experience, Know-How and Competence in Nonwoven Technology AUTEFA Solutions leads the way AUTEFA Solutions represents companies with a long tradition and a history of years of successful participation in the market. Combining the experience of the companies AUTEFA, Fehrer, FOR and Strahm the company stands for high quality, durability and performance made in Europe. AUTEFA Solutions creates innovative technological concepts for nonwoven products by utilizing the skills and practical experience of its employees. The customers benefit from the dynamic flexibility and...

AUTEFA Solutions – leads the way to advanced carding lines AUTEFA Solutions offers complete carding lines, starting from the bale opening up to finished products on a one-stop shopping basis. All process steps base on well known and worldwide approved technologies which are integrated in turnkey solutions. Opening, blending, carding and crosslapping are provided by AUTEFA Solutions. Autefa Solutions can provide several bonding solutions, such as needle punching from AUTEFA Solutions Austria and thermobonding as well as chemical bonding from AUTEFA Solutions Switzerland. Besides the complete...

Applications and Products NEEDLE PUNCHED PRODUCTS Geotextiles Roofing felts Automotive headliners Automotive velour Artificial leather/coating substrates Automotive substrates Carpets (structured & flat) Hometex Technical felts (filtration) Wipes THERMOBONDED PRODUCTS Coverstock Interlinings Waddings Home furnishing Automotive substrates Insulation felts SPUNLACED PRODUCTS Wipes (hygienic, medical, cleaning) Coating substrates Opening & Blending – Superior Fiber Treatment Right from the Start A complete range of opening and blending equipment is available, optimized for a wide range of...

Carding – at the Highest Speeds The “WEB MASTER FUTURA” and the “Injection Card” which base on the AUTEFA Solutions Carding Technology are patented highcapacity carding machines providing significant advantages. ADVANTAGES: top web evenness and quality gentle treatment of the fibers using an aerodynamic principle (Injection Card) easy access and maintenance several types of delivery sections for maximum performance with EVO2 & EVO3 feeding systems for an optimum degree of fiber

Profile Control with WebMax – the Key to Product Quality The WebMax from AUTEFA Solutions is a system offering weight uniformity in bonded products. Data gathered by an area weight measurement device are processed in the closed loop of the WebMax system. This information is also fed back to the card feed to minimise long-wave weight fluctuations in the fabric passage direction. Weight accuracy in the bonded web is one of the most requested quality features for modern nonwoven installations. AUTEFA SOLUTIONS WEBMAX OFFERS MANY IMPORTANT ADVANTAGES SUCH AS: compensation of the weight changes...

Crosslapping – for Maximum Weight Accuracy AUTEFA Solutions Crosslapping Technology ensures a weight neutral straight edged web even when running at high lapping speeds. With AUTEFA Topliner series and WebMax, nonwovens producers profit from several significant advantages. ADVANTAGES: integrated web accumulation for weight-neutral web forming synchronous carriage movement for safe web transfer drive control for straight-edged web deposit counterweight profile on the floor apron with WebMax weight uniformity after the bonding process wi

Needle Punching - AUTEFA Solutions STYLUS Needle Punching Technology is based on a modular design system which represents the idea of dividing the needle beam and the needle board across their entire length into smaller units. AUTEFA Solutions single, multi-board and structur- ing needle punching machines all contain the operational experience gathered from well over 3000 machines running worldwide. • a modular design system with fully sealed eccentric drives • the only system allowing highest stroke frequencies in • vibration-free running continuous operation and cost-saving service...

Aerodynamic Web Forming (Airlay) – with Total Randomization Fehrer Aerodynamic Carding Technology uses an aerodynamic principle providing a total randomised fiber orientation. THE MAIN FEATURES ARE: a total random 3D web structure and isotropic strength values increased resilience of the web production of top quality webs in the 80 – 6000 g/m2 weight range processing of both natural and synthetic fibers random webs of up to 80 % greater volume, by increasing the vertical fiber orientation with the “High-Loft” device suitable for all kinds of bonding processes such as thermal-, chemical-

Carding Competence Center The AUTEFA Solutions Carding Competence Center (CCC) possesses an industrial scale carding line for the production of needle punched nonwovens with a working width of 3.5 m, combining F.O.R., Autefa, Fehrer and Strahm technology. A further 2.4 m width production line with the Aerodynamic Web Forming Machine Airlay K 12- direct is available. The web can be bonded mechanically with Stylus needle looms. For thermobonding, a HiPerTherm Oven is available. All machines are suitable to handle carbon fibers and the carding equipment can be adjusted to ensure a gentle...

Carding Line Configuration 01 GEOTEXTILE LINE Weig Gaug 03 ARTIFICIAL LEATHER / AUTOMOTIVE HEADLINIER

Felt Drafter Tandem Needling Weight Gauge Weight Gauge Dancing Roller Velour Needling Dancing Winder Roller Weight Gauge

Carding Line Configuration 05 TECHNICAL FELTS 07 WADDINGS / HOME FURNISHING 08 AUTOMOTIVE “SUBSTRATES” AND NOISE ISULATION FELTS / AIR

■osslapper Web Drafter Needling Felt Drafter Needling Needling Weight Compensator Winder Weight Compensator Winder onding Oven Weight Compensator Winder

Carding Line Configuration 09 WADDINGS / HOME FURNISHING AND THERMAL INSULATION / AIRLAY Airlay Card K12-direct Thermobonding Oven Winder Carding Impregnator Dryer Weight Compensator Winder Carding Carding Hydroentanglei 12 SPUNLACED COATING SUBSTRATES Carding Crosslapper Web Drafter