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Explosions proof actuators

Explosions proof actuators
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Explosions proof actuators

Product catalog summary
Overview
This document serves as a comprehensive guide on explosion-proof actuators and valve gearboxes, designed in accordance with the ATEX Directive 94/9/EC for use in potentially explosive atmospheres. It details applications, international explosion protection standards, and specific features of AUMA products.
Applications
Explosion-proof actuators are crucial in industrial environments with hazardous atmospheres, such as oil and gas exploration, refineries, and distribution facilities. AUMA provides a variety of actuators suitable for different valve applications.
International Explosion Protection
The document discusses the harmonization of explosion protection standards across regions, including the EU, Russia, USA, and Canada, each with specific certification requirements like the ATEX Directive in the EU and GOST R in Russia.
Explosion Protection Basics
An explosion requires fuel, oxygen, and an ignition source. Protection involves eliminating one of these components or preventing ignition sources. Equipment must be designed to prevent high temperatures and sparks.
ATEX Directive 94/9/EC
This directive requires certification for both electrical and non-electrical equipment in explosive atmospheres. AUMA products comply with these requirements, offering protection types such as increased safety (EEx e), constructional safety (c), and flameproof enclosure (EEx d).
Classification of Explosive Atmospheres
Zones are classified based on the likelihood of explosive atmospheres. Equipment categories are defined for each zone, with AUMA products suitable for zones 1, 2, 21, and 22.
Protection Types
AUMA actuators employ protection types like increased safety, constructional safety, and flameproof enclosure to ensure safe operation in explosive environments.
Testing and Certification
Electrical equipment is tested by notified bodies like PTB in Germany, while non-electrical equipment is assessed by manufacturers. AUMA ensures compliance through rigorous testing and quality assurance.
Handling and Maintenance
Installation and maintenance of explosion-proof equipment must be performed by qualified personnel. Regular maintenance is crucial, and AUMA offers specialized services and maintenance contracts.
Marking
Equipment must be clearly marked with essential information, including explosion group, protection type, and certification details.
Explosion Protection Overview
This section provides an overview of explosion protection for electric actuators, focusing on both electrical and non-electrical components. Certification is provided by PTB and AUMA standards.
Types of Actuators
  • Multi-turn Actuators: Suitable for gate and globe valves, offering torque between 10 and 16,000 Nm and speeds from 4 to 180 rpm.
  • Part-turn Actuators: Designed for butterfly and ball valves, with torque ranging from 90 to 675,000 Nm and operating times for 90° between 4 and 180 seconds.
  • Linear Actuators: Used for globe valves or butterfly valves with lever arrangements, providing thrusts from 4 kN to 217 kN and travels up to 500 mm.
Special Features
  • Fireproof Housing: Ensures functionality for at least 30 minutes at temperatures up to 1,100 °C.
  • Integral Controls: AUMA MATIC and AUMATIC controls offer local control interfaces and non-intrusive programming.
  • Electrical Connections: Plug-in type connections ensure easy maintenance and avoid wiring errors.
Service Conditions
  • Enclosure Protection: Devices conform to IP 67 and IP 68 standards.
  • Corrosion Protection: Various classes are available depending on atmospheric conditions.
  • Ambient Temperatures: Actuators are designed for a wide range of temperatures.
Certification and Compliance
AUMA is certified under ISO 9001-2000, and each device comes with a certificate of conformity.
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Catalog excerpts

Explosions proof actuators-1

Ex Ex Ex Electric actuators and valve gearboxes according to ATEX Directive 94/9/EC for use in potentially explosive atmospheres Information

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Explosions proof actuators-2

Applications Explosion-proof actuators are used in industrial plants with potentially hazardous atmosphere where valve automation is required. Oil & gas : : : : : 2 | Exploration, offshore plants Refineries Distribution Gas tanks Tank farms The AUMA product range includes multi-turn, part-turn, linear, and lever actuators with a comprehensive torque and thrust range allowing automation solutions for virtually every valve application.

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Explosions proof actuators-3

Explosion protection - international 4 Explosion protection in general 5 Explosion protection within AUMA 12 Actuators with fireproof housing 16 Actuators with integral controls 17 Solutions for a world in motion This brochure will provide both beginners and experts with a perfect overview of explosion protection in general and in particular its implementation within AUMA prod- ucts. It is used to determine the general suitability of devices with a potential explosion hazard. The separate data sheets and price lists must be used for detailed device definition. For more than 30 years, AUMA has...

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Explosions proof actuators-4

Explosion protection - international [2] [4] [3] [1] APPROVED Ex Qualification systems from various historical developments exist worldwide. The recent years were marked by an increased effort to harmonize the national Directives. This allowed the unity of technical measures taken on the device in spite of differing classifications and terminology. [1] European Union Since July 2003, the ATEX Directive 94/9/CE has been mandatory for all explosion-proof equipment used within the European Union. This brochure takes a deeper look at this Directive. Notified testing and certification bodies are for...

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Explosions proof actuators-5

Explosion protection in general What is an explosion? What is explosion protection? A flammable substance and oxygen, in a certain mixture, must be available to set off an explosion. With a suit- An explosion hazard can safely be prevented if one of the three mentioned components are successfully eliminated on site. Ignitable mixtures cannot be avoided at many installations. Therefore the occurrence of an ignition source must be prevented. able source of ignition it then leads to a chemical reaction. If the reaction velocity exceeds the acoustic velocity, this is defined as an explosion. The...

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Explosion protection in general ATEX Directive 94/9/EC Classification of potentially explosive atmospheres The Directive 94/9/EC is the European Directive for equipment in potentially explosive atmospheres. It defines the general protection objectives (protection of persons and property). Exact knowledge of the conditions under which the devices are to be operated is important for the selection of the electrical equipment. The description is designated by the following terms: One of the most significant differences to the previous regulation is that non-electrical equipment has to be certified...

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Zone/equipment category Explosion group/temperature class Potentially explosive areas are divided into zones according to the presence of potentially explosive atmospheres. The gases are classified into explosion groups and temperature classes according to their hazardous level. The classification into equipment categories was introduced with the ATEX Directive 94/9/EC. It marks the equipment approved for the use in the respective zone. The temperature class defines the permissible maximum surface temperature of the equipment. Zones 0, 1, and 2 apply to explosive atmospheres consisting of gases...

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Explosions proof actuators-8

Explosion protection in general How to achieve explosion protection? There are different possibilities to qualify electrical equipment and non-electrical equipment for the use in potentially explosive atmospheres. These measures are called protection types. They are described in the European Standards EN 50014 et seqq. for electrical equipment and EN 13463-1 et seqq. for non-electrical equipment. Explosion-proof AUMA actuators are designed to protection types “Increased safety” (EEx e) “Flameproof enclosure” (EEx d), and “Constructional safety” (c). The protection type “Constructional safety”...

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Flameproof enclosure (EEx d) Constructional safety (c) The protection type “Flameproof enclosure” allows an explosion inside the electrical equipment. Flameproof joints of housing parts are designed in such a way that a flame or burning particles cannot reach the outside. This is achieved by accurate sizing of the gaps and widths of the flameproof joints. The housing is of a rigid design so that it can withstand the pressure developing during an internal explosion without damage. This type of protection applies to non-electrical equipment or non-electrical parts of electrical equipment. It was...

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Explosion protection in general Who tests what? Electrical equipment The conformity assessment of the electrical equipment for equipment categories 1 and 2 has to be performed by notified European bodies. AUMA actuators are mainly tested and approved by the Physikalisch-Technische Bundesanstalt (PTB) in Braunschweig, Germany. In addition to the assessment of the explosion protection measures for the electrical equipment, the in-house quality assurance and production are regularly audited by the PTB. AUMA explosion-proof devices are subjected to a 100 % test, i.e. a pressure test and a dimension...

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Marking All essential information, from the explosion group to the type of protection and the number of the EC-type-examination certificate, must be included in the equipment marking. In addition to the name plate, an approval plate is fixed to the actuator. This contains all information regarding the explosion protection. [1] [2] [3] [4] [1] Approved mark of the applicable standard here: CENELEC (responsible for the EU) [2] Explosion protection classification electrical explosion protection [a] [c] [b] [e] [g] [d] [f] [h] [a] Equipment group (mining industry I, other areas II) [b] Category 2...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.