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Electric part-turn actuators for large torques Combinations consisting of multi-turn actuators SA and part-turn gearboxes

Electric part-turn actuators for large torques Combinations consisting of multi-turn actuators SA and part-turn gearboxes
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Electric part-turn actuators for large torques Combinations consisting of multi-turn actuators SA and part-turn gearboxes

Product catalog summary
Overview
AUMA is a prominent manufacturer of electric actuators, actuator controls, and valve gearboxes, with over 45 years of experience. Their products are made in Germany and supported by service centers in Cologne, Magdeburg, and Munich, ensuring global customer support.

Product Description
The document outlines the functions and applications of multi-turn actuator/part-turn gearbox combinations (SA/GS), highlighting their suitability for various applications and providing links to detailed product information and technical data.

Applications
AUMA actuators are utilized in sectors such as power plants, water treatment, industrial solutions, and oil & gas, covering a wide range of industries.

Large Torque Range
The SA/GS combinations offer a torque range from a few hundred to 675,000 Nm, suitable for automating valves of various sizes and pressure levels, integrating into DCS using standardized control technology.

Service Conditions
Designed for reliability in all climatic zones and industrial environments, AUMA actuators feature enclosure protection up to IP 68-3, with options for higher protection levels, and corrosion protection compliant with EN ISO 12944-2.

Modular Concept
The modular design allows for various combinations and configurations to meet different valve automation needs, including multi-turn actuators, integral controls, part-turn gearboxes, and more.

Design Principle
Features include separate coupling for easier mounting, pointer covers for valve position indication, and primary reduction gearing options, with gearboxes made of cast iron or spheroidal cast iron for extreme loads.

Technical Data and Certificates
Detailed technical data and certificates ensure compliance with industry standards and customer requirements.

Specifications and Technical Data
The document provides detailed specifications for AUMA's electric actuators and gearboxes, focusing on torque requirements and gearbox sizing for various valve types, emphasizing the use of bronze worm wheels for certain applications.

Procedures and Recommendations
Actuators can be programmed directly or wirelessly via Bluetooth using the AUMA ToolSuite. The document recommends consulting AUMA for expertise in individual gearbox/actuator sizing for special valves.

Standards and Certifications
Compliance with EN 15714-2 for lifetime cycles, EN 15714-1 for load profiles, ISO 9001, and ISO 14001 standards is mentioned, ensuring quality and environmental management. The actuators meet Low Voltage and EMC Directives, with the CE mark applied.

Product Range and Capabilities
AUMA offers a range of actuators and gearboxes, including multi-turn, part-turn, linear, bevel, spur, and lever gearboxes, with varying torque capacities and operating speeds.

Quality Assurance
All actuators undergo thorough testing and calibration of torque switches, with results recorded in a final inspection record. Certificates and records are available upon request.

Contact Information
Contact details for AUMA Riester GmbH & Co. KG are provided for further inquiries and access to detailed product information.
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Catalog excerpts

Electric part-turn actuators for large torques Combinations consisting of multi-turn actuators SA and part-turn gearboxes-1

Solutions for a world in motion Electric part-turn actuators for large torques tions consisting of multi-turn actuators SA and part-turn gearboxes GS Product description

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Electric part-turn actuators for large torques Combinations consisting of multi-turn actuators SA and part-turn gearboxes-2

The actuator specialist AUMA are one of the leading manufacturers of electric actuators, actuator controls and valve gearboxes for the automation of industrial valves worldwide. AUMA have more than 45 years of experience in research & development and manufacture of electric multi-turn and part-turn actuators. AUMA manufacture their products in the two German plants, Muellheim and Ostfildern. Three service centers, respectively in Cologne, Magdeburg and Munich, have been set up to offer service support. 2,200 employees belong to the AUMA group worldwide. AUMA automate valves AUMA actuators have...

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Electric part-turn actuators for large torques Combinations consisting of multi-turn actuators SA and part-turn gearboxes-3

Contents The actuator specialist 2 Large torque range 5 Service conditions 6 Modular concept 9 Design principle 12 Technical data 14 Certificates 19 Solutions for a world in motion This brochure will provide both the beginner and the expert with an overview of the functions and applications of multi-turn actuator/part-turn gearbox SA/GS e combinations. It can be used as the basis to determine the suitability of a device for the chosen application. 12.06.12 This brochure deals mainly with the device characteristics arising from the combination of both devices. For detailed information on SA multi-turn...

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Electric part-turn actuators for large torques Combinations consisting of multi-turn actuators SA and part-turn gearboxes-4

Applications Power Oil & gas : Conventional power plants (coal, gas, oil) : Hydroelectric power plants : Geothermal power plants : Solar thermal power plants : Biogas power plants : : : : : Water sector Industrial and special solutions : : : : : 4 | Sewage treatment plants Water treatment plants Drinking water distribution Seawater desalination Steel construction for water systems Exploration, offshore plants Refineries Distribution Gas tanks Tank farms : Air conditioning : Food industry : Chemical/pharmaceutical industry : Steel mills : Paper industry : Cement industry : Mining

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Electric part-turn actuators for large torques Combinations consisting of multi-turn actuators SA and part-turn gearboxes-5

AUMA multi-turn actuator/part-turn gearbox combinations cover a large torque range from a few hundred up to 675,000 Nm. This ensures that AUMA products are suitable to automate valves of various sizes and pressure levels within any plant. All actuators are integrated into the DCS using standardised control technology. [1] 1] [1] Multi-turn actuator SA 07.2 with part-turn gearbox GS 50.3 ■ Torques up to 500 Nm [2] Multi-turn actuator SA 35.1 with part-turn gearbox GS 630.3 ■ Torques up to 675,000 Nm [2] Large torque range |5

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Electric part-turn actuators for large torques Combinations consisting of multi-turn actuators SA and part-turn gearboxes-6

AUMA actuators are used worldwide; in all climatic zones, in industrial plants of all kinds under special local ambient conditions. AUMA devices have to operate reliably and for a long time under any conditions without requiring major maintenance work. For this reason, AUMA have focussed on making AUMA devices resistant to the most unfavourable conditions and have adapted protective measures to the state-of-the-art technology. Enclosure protection Multi-turn actuator with mounted gearbox SA multi-turn actuator and GS worm gearbox combinations are supplied in enclosure protection IP 68-3 according...

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Electric part-turn actuators for large torques Combinations consisting of multi-turn actuators SA and part-turn gearboxes-7

Corrosion protection Efficient corrosion protection is a major factor to guarantee a long service life. The AUMA corrosion protection system is based on double-layer coating. In compliance with the corrosivity categories according to EN ISO 12944-2, various AUMA corrosion protection levels are provided to suit the different applications. Colour The standard colour is silver-grey (similar to RAL 7037). Other colours are possible on request. Gearboxes in size 160.3 and larger are equipped with primer coating; factory finish coating is available as an option. AUMA Classification of environments...

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Electric part-turn actuators for large torques Combinations consisting of multi-turn actuators SA and part-turn gearboxes-8

Modular concept AUMA's claim is to be able to offer automation solutions to suit any valve. The product range consisting of sophisticated components forms the basis for many combination options due to standard d interfaces. [2] [1] SA .2 multi-turn actuators They play a crucial role within the product range. The speed range comprises 4 – 180 rpm, their torque range covers 10 – 32,000 Nm. [2] Integral controls Actuators with integral controls AM or AC are immediately ready for use. The integral controls contain switchgear units, power supply unit, interface to the D0CS and the ability to process...

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Electric part-turn actuators for large torques Combinations consisting of multi-turn actuators SA and part-turn gearboxes-9

[6] GS part-turn gearbox variants Four variants enhance options for optimum adaptation. This is due to the arrangement between worm shaft and worm wheel and the direction of rotation at output drive, with reference to a clockwise rotating input shaft. ■ LL: Worm shaft left from worm wheel, counterclockwise rotation at output drive (red arrow) ■ LR: Worm shaft left from worm wheel, clockwise rotation at output drive (blue arrow) ■ RL: Worm shaft right from worm wheel, counterclockwise rotation at output drive (red arrow) ■ RR: Worm shaft right from worm wheel, clockwise rotation at output drive...

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Electric part-turn actuators for large torques Combinations consisting of multi-turn actuators SA and part-turn gearboxes-10

Design principle [5] Pointer cover The large pointer cover provides information on th l iti ti l follows the valve th l the valve position. It continuously f ll movement and consequently serves the purpose of running indication. In case of high enclosure protection requirements, AUMA recommend replacing the pointer cover by a protection cover [5a]. The protection cover is required for buried service. [6] Coupling The separate coupling enables easier mounting f the b to the l Upon request, th t the of th gearbox t th valve. U coupling is supplied with a suitable hole for the valve shaft. The coupling...

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Electric part-turn actuators for large torques Combinations consisting of multi-turn actuators SA and part-turn gearboxes-11

[7] Valve mounting flange In compliance with EN ISO 5211. [11] [10] [9] [8] Primary reduction gearing (option) The primary reduction gearings utilise planetary or spur gear stages to reduce the required input torque. [9] Flange for mounting a multi-turn actuator In compliance with EN ISO 5210 or DIN 3210. As an alternative, a handwheel shaft can be fitted to mount a handweel when dealing with a manually operated valve. | 12

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Electric part-turn actuators for large torques Combinations consisting of multi-turn actuators SA and part-turn gearboxes-12

[1] GS part-turn gearboxes Size GS 200.3 with primary reduction gearing is shown. [2] Gearbox housing The housing is made of cast iron. If extreme loads from outside have to be considered, AUMA recommend using spheroidal cast iron housings. [3] Worm wheel and worm shaft They form the core components of the gearbox. The design allows high reduction within one gear and has an important self-locking effect thus preventing valve position displacement in case external forces act upon the closing element. As standard, the worm wheel is made of spheroidal cast iron. Certain applications require the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.