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Electric multi-turn actuators

Electric multi-turn actuators
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Electric multi-turn actuators

Product catalog summary
Overview
Electric multi-turn actuators, such as the AUMA SAI/SARI ranges, are essential for the safety systems in nuclear power plants, ensuring proper valve operation under normal and Design Basis Event (DBE) conditions. These actuators are qualified according to IEEE 382 standards.
Applications
The SAI and SARI actuators are designed for use inside containment areas of nuclear power plants and can be adapted to various valve applications with AUMA valve gearboxes.
Graded Protection Concept
The actuators feature a DBE-resistant housing with IP 68 protection, using high-quality, aluminum-free materials to maintain functionality during normal and DBE conditions.
Specifications
  • Torque Range: 20 to 1,000 Nm
  • Output Speeds: 4 to 180 rpm
  • Enclosure Protection: IP 68
  • Temperature Range: -20°C to +80°C
Functions
  • Open-Close Duty: Moves valves to end or intermediate positions, rated for short-time duty S2 - 10 min.
  • Modulating Duty: Designed for frequent adjustments, rated for intermittent duty S4 - 25%.
  • Seating: Uses limit or torque seating with independent measuring systems for precise control.
  • Overload Protection: Torque switching provides overload protection throughout valve travel.
  • Hammer Blow Effect: Facilitates unseating of jammed valves through a dog coupling with backlash.
Equipment
  • Limit and Torque Switches: Convert mechanical measurements into signals for actuator controls using hermetically sealed microswitches.
  • Remote Position Transmitter: Provides continuous valve position feedback via various transmitters.
Service Conditions
Designed to withstand harsh conditions, including high radiation and temperature, ensuring operational reliability and compliance with IEEE 382-1978 standards.
Qualification and Compliance
Qualified according to IEEE 382-1978 (Draft) and comply with relevant EU Directives, ensuring high standards of quality management and operational reliability.
Limit Switching
The DUO limit switching feature allows for an additional switching point in each direction of rotation, set at any valve position between end positions, though not compatible with mechanical position indicators for sizes SAI 6 and SAI 12.
Output Speeds
AUMA actuators offer a wide range of output speeds, determined by motor speed and gear reduction ratios. Maximum permissible stem velocities are 500 mm/min for gate valves and 250 mm/min for globe valves.
Motor Specifications
Equipped with 3-phase AC motors designed for high starting torque, with standard voltages ranging from 230 V to 500 V at 50 Hz and 440 V to 480 V at 60 Hz. Motors are self-cooling with insulation class H.
Torque Adjustment
Each actuator's motor is individually built to influence output torque, allowing customization to specific application requirements.
Design Principles
Uses worm gearing to reduce motor speed to the required output speed. Torque switches protect equipment by tripping when set torque is reached.
Manual Operation
A handwheel allows for manual operation during commissioning or emergencies, with automatic disengagement during electric operation.
Electrical Connection
Connections can be made via terminals or a 50-pole AUMA plug/socket connector, maintaining wiring integrity during maintenance.
Valve Attachment
The mounting flange complies with EN ISO 5210 or DIN 3210 standards, with various output drive types available to adapt to different valve types.
Service Conditions
Rated for IP 68 enclosure protection, suitable for use in nuclear power plants, operating in temperatures from -20°C to +80°C, and withstanding pressures up to 5.6 kg/cm². Qualified for seismic conditions and radiation exposure.
Testing and Qualification
Tested for durability and performance under various conditions, including thermal and mechanical aging, pressure testing, and radiation exposure, in compliance with IEEE 382 standards.
Radiation and Vibration Tests
Includes radiation lifetime tests and vibration tests, distinguishing between operational vibration simulations, Operating Basis Earthquake (OBE), and Safe Shutdown Earthquake (SSE) tests.
Qualification and Quality Management
Undergo thorough testing post-assembly, adhering to AUMA's inspection specifications. The company maintains a quality management system certified to ISO 9001:2000.
Compliance with Directives
Complies with EU Directives, including the Low Voltage, EMC, and ATEX Directives, with declarations of conformity available online.
Operational Reliability
Demonstrated reliability over 25 years, supported by positive feedback from nuclear power plant operators.
Technical Specifications and Index
Includes a detailed index covering various technical aspects and provides contact information for AUMA's global offices and service centers.
Further Literature
Additional technical descriptions and data for AUMA multi-turn actuators are available, adhering to IEEE 382-1978 standards.
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Catalog excerpts

Electric multi-turn actuators-1

Electric multi-turn actuators for the automation of valves for inside containment in nuclear power plants SAI 6 – SAI 100 SARI 6 – SARI 100 Certificate Registration No. 12 100/104 4269 Product description

 Open the catalog to page 1
Electric multi-turn actuators-2

Electric actuators are among the most important components of the safety system of a nuclear power plant. This means that the actuators have to operate the valve correctly under defined conditions and to remain safely operable even under AUMA is one of the leading electric actuator manufacturers worldwide and has been manufacturing electric power plants for more than 25 years. Actuators from that time are still in use today which proves the opera- tional reliability of these devices. Apart from the multi-turn actuators (SA/SAR), AUMA has two multi-turn actuator ranges SAN/SARN and SAI/SARI that...

 Open the catalog to page 2
Electric multi-turn actuators-3

Applications AUMA multi-turn actuators of the type ranges SAI and SARI are qualified for the use inside containment and correspond to the 1E qualification according to IEEE 382. This corresponds to the violet section in the illustration. The actuators can be adapted to suit the requirements of nearly all valve applications. This is achieved by: Graded protection concept In a compact, solid and DBE resistant housing in enclosure protection IP 68, components are installed which are themselves qualified for DBE conditions. All outer housing components are made of aluminium free materials. The robust...

 Open the catalog to page 3
Electric multi-turn actuators-4

Multi-turn actuators SAI 6 – SAI 100, SARI 6 – SARI 100 Multi-turn actuators SAI 6 – SAI 100 SARI 6 – SARI 100 ■ Torques from 20 to 1 000 Nm ■ Output speeds from 4 to 180 rpm with bevel gear for handwheel operation Definition for multi-turn actuators according to EN ISO 5210 A multi-turn actuator is an actuator which transmits to the valve a torque for at least one full revolution. It is capable of withstanding thrust. 4

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Electric multi-turn actuators-5

Summary of functions/equipment Equipment & functions ● Standard ■ Option Open-close duty Seating – Limit seating – Torque seating Overload protection against torque peaks Limit and torque switches – Tandem limit switches DUO limit switching (intermediate position switch)1) Mechanical position indicator1) Remote position transmitter 3-ph AC motor Bevel gear for handwheel operation Combinations with AUMA part-turn gearboxes Combinations with AUMA linear thrust units2) Manual operation Description SARI 6 - SARI 100 on page ● Modulating duty Hammer blow effect Interfaces SAI 6 - SAI 100 ● ● ● ● ●...

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Electric multi-turn actuators-6

Functions Type designation The actuator version is defined by the designation according to type code. SA I - ‘R’ for modulating version Qualified for inside containment Size, e.g. 6 (max. torque in daNm) Flange size e.g. F10 Applicable for all versions only if applicable to define a version Open-close duty Input Actuators for open-close duty The valves are operated relatively seldom, the time intervals can span between a few minutes up to several months. Type of duty for multi-turn actuators for open-close duty (SAI) AUMA multi-turn actuators SAI for open-close duty are rated for short-time duty...

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Electric multi-turn actuators-7

Functions Modulating duty The controlled variable in a modulating application is affected by many influences. A change of the reference input signal, pressure fluctuation in the pipeline and temperature variations influence the process in such a way that a frequent adjustment of the MOV is required. For sensitive modulating applications the starts may be in intervals of a few seconds. Input signal from process controller Actuator for modulating duty Positioner Feedback signal to process controller Valve position feedback Therefore high demands are placed on actuators for this duty. Mechanical...

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Electric multi-turn actuators-8

Functions Seating Depending on the design of the valve to be operated, end position switching either limit seating, i.e. by measuring the valve travel completed, or torque seating, i.e. after reaching a defined torque. For this purpose, the actuator is equipped with two independent measuring systems, i.e. limit switching and torque switching. The type of seating has to be taken in account both when setting the actuator and in the actuator control. However, the processing of signals for the two types of seating differs. Torque seating Limit seating Torque Speed Set tripping torque P Travel OPEN...

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Electric multi-turn actuators-9

Functions Overload protection against torque peaks The torque switching, used for torque seating in the end position (see page 8), serves as overload protection for the entire travel, even in the case of limit seating. After the controls have processed the torque switch signal accordingly, the motor will be switched off. As a result, valve and actuator are protected from damage. If excessive torque builds up in the valve in an intermediate position, e.g. due to a trapped object, the torque switching trips after reaching the set tripping torque. Torque peaks Depending on the actuator/valve configuration,...

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Electric multi-turn actuators-10

Equipment Limit and torque switches With the help of the switches, the mechanically measured travel (i.e. number of turns) and torque are converted into usable signals for the actuator controls. In the standard version, the actuators are equipped with four switches: ■ one limit switch each for the end positions OPEN and CLOSED, ■ one torque switch each for the directions OPEN and CLOSE. The limit switches are tripped when the set switching point, i.e. an end position, is reached and the torque switches are tripped when the set tripping torque is exceeded. Torque switches If the actuator is supplied...

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Electric multi-turn actuators-11

Equipment DUO limit switching/intermediate position switches (option) With DUO limit switching an additional switching point can be set for each direction of rotation (intermediate position switches). The switching can be set to any valve position between the end positions. The switch will remain operated from set tripping point to end position if not more than 120 turns of the hollow output shaft are in between. The switch signal can be used for any purpose, e.g. to: ■ signal a certain valve position ■ to start an additional actuator which is mounted on a bypass valve ■ to start or switch off...

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