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UltraFlex
UltraFlex
CoolJet introduces a new standard in high pressure coolant systems, designed to enhance various machining processes such as drilling, grooving, parting off, boring, and pocket machining. It is particularly effective for cutting exotic materials and achieving fine surface finishes.
Utilizing high pressure coolant can significantly improve machining operations by increasing throughput, improving surface finishes, reducing process cycle times, enhancing chip control, extending tool life, and reducing the number of processes required.
During metal cutting, significant heat is generated due to friction at the tool/workpiece interface. High pressure coolant systems, delivering pressures of 1000psi (70 bar) or more, effectively penetrate the high temperature cutting zone, reducing friction and heat. This results in well-formed chips that are not heat discolored and effectively evacuates chips from the cutting area.
Standard flood coolants operate at lower pressures (up to 200psi) and often fail to reach the critical cutting zone, leading to issues such as premature tool failure, dimensional variations, and degraded surface finishes. In contrast, high pressure coolant systems deliver coolant directly to the cut zone under extreme pressure, improving chip evacuation and allowing for more aggressive drilling without pecking cycles.
High pressure coolant systems offer significant advantages over traditional flood coolants, particularly in terms of tool life, chip control, and process efficiency, making them a valuable addition to modern machining operations.
Catalog excerpts
COOLANT “ON-DEMAND” Introducing a New Standard in High Pressure Coolant
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COOLANT “ON-DEMAND” What can CoolJet’s High Pressure Coolant do? Typical Applications: Drilling • Grooving • Parting Off • Boring • Pocket Machining When cutting fluids are pumped to pressures of 1000psi (70 bar) or more, and Cutting Exotic Materials (High Nickel Content, Hard Metals) accurately directed to the cutting zone through an appropriate nozzle, the Achieving Fine Surface Finishes • Chip Control • High Metal Removal resultant jet stream of coolant is able to penetrate the high temperature cut- Requirements • Sma ll Tooling Applica t i o n s ting zone, delivering vital lubricants to the...
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CONNECTING TO YOUR MACHINE TOOL Cooljel's UltraFlex provides a high degree of Flexibility. Ideally suited to large size tooling and mulii turret machines, the Ultral'lex is capable of delivering both high and low pressure to each turret independently. The variable flow "Pump on Demand" feature assures that a constant pressure is maintained at tools in use. Turning Centers • Single Turret • Multi Turret • Platen/Gang Style • Vertical Turning Centers coolant to both turrets CooIJet also offers Custom Engineered High-Pressure Turret Inducers and Indexing Valves. Back View Back View (Coolant liilel)...
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TECHNICAL DATA (Alarm Buzzer) (Display Panel) (Emergency Slop) (Discharge Pressure) (Easy Access Service Panels) SYSTEM FEATURES Design and specifications subject to change without notice. Optional Accessories ' Hose Kits Discharge Fitting Adapters Wiring Harness and Connectors High Pressure Turret Valves Coolant Nozzles Mist Extractor
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- Chuck
- Chiller
- Liquid recirculation chiller
- Turntable
- Air chiller
- Filtration unit
- Electric rotary table
- Industrial cooling system
- Milling chuck
- Compact recirculation chiller
- Horizontal rotary table
- VOC-free liquid filtration unit
- Robotic cell
- Collet chuck
- Filtration system
- Vertical rotary table
- Oil cooling system
- Liquid filtration system
- Compact rotary table
- Machining collet chuck