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PVPC pumps

PVPC pumps

PVPC pumps

Product catalog summary
Overview: The document provides comprehensive technical specifications and operational guidelines for the PVPC series of variable displacement axial piston pumps. These pumps feature advanced electrohydraulic proportional controls, including open loop pressure control, load sensing flow control, and both open and closed loop P/Q controls, ensuring high dynamics and precise regulation.
Main Features:
  • Available with separate drivers or integral electronics.
  • New PES digital controllers offer closed loop controls for pressure, flow, and maximum power limitation.
  • Optional sequence modules (LZQZR or PERS versions) enable operation with minimal circuit pressure.
  • Communication interfaces include Serial (-PS), CANopen (-BC), and PROFIBUS DP (-BP).
Technical Specifications:
  • Displacement sizes: 29, 46, 73, and 88 cm3/rev.
  • Maximum working pressure: 280/350 bar for most models, 250/315 bar for the largest model.
  • Speed rating varies by type and size, with a range of 600 to 3000 rpm.
  • Power consumption and torque specifications are provided for different operational conditions.
Control Options:
  • CZ: Proportional pressure compensator.
  • LQZ: Proportional flow control (load sensing).
  • LZQZ: Proportional pressure & flow control (load sensing).
  • LZQZR: Includes sequence module for minimum pressure operation.
  • PES: Closed loop integral digital P/Q controller.
  • PERS: PES with sequence module.
Electronics and Communication:
  • Drivers can receive analog reference input signals and provide monitor output signals.
  • Fault output signals indicate driver issues, such as solenoid short circuits or broken cables.
  • Options for current reference and feedback signals (4-20 mA) are available for long-distance or noise-prone environments.
Installation and Maintenance:
  • Installation position is flexible, but the drain port must be on top.
  • Recommended fluid viscosity and contamination class are specified.
  • Ambient temperature ranges are provided for different versions.
Regulation and Safety:
  • Pumps are CE marked and must be installed according to specific directives.
  • Electrical signals should not be used for safety functions as per European standards.
Specifications and Features: The document outlines the main functions and electronic connections for ITAL Integral Drivers, focusing on the PES and PERS models. It includes details on communication connectors, such as the 12-pin standard connector and 5-pin options for PROFIBUS DP, Serial, or CANopen communication.
Software Tools: The Atos E-SW/S software is used for setting and optimizing digital valve parameters like bias, scale, ramp, and linearization. Valves with fieldbus communication interfaces can be managed by the machine control unit, requiring standard communication implementation as per user manuals.
Electronic Connections: Standard connections require a 24 VDC power supply, with specific pins designated for power, enable/disable signals, flow and pressure references, and monitoring. The document specifies a minimum time delay between driver energizing and pump operation readiness.
Connector Options: Different connector options are detailed, including standard, /X, /C, /S, /SX, and /CS options, each with specific pin configurations for power supply, signal transmission, and monitoring.
Dimensions and Models: The document provides dimensions for various PVPC pump models, including PVPC-5073 and PVPC-5090, with details on mass and adjustable range for maximum displacement. It also notes differences in pump rotation options and their impact on inlet and outlet port positions.
Additional Notes: Protection degrees for connectors are specified, and the document highlights the need for separate ordering of certain components. It also mentions the regulation screw availability for different pump versions.
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Catalog excerpts

PVPC pumps-1

Proportional electrohydraulic controls for PVPC pumps pressure-flow alternate P/Q controls, analog or digital The variable displacement axial piston pumps type PVPC, can be supplied with advanced electrohydraulic proportional controls: • open loop pressure control; • load sensing flow control; • Open and closed loop P/Q controls; They allow to perform high dynamics and fine regulations, directly commanded from PLC or from the machine controller. They are available with separated driver or with integral electronics ቢ. New PES digital controllers, integrated to the pump, realize alternate closed loop controls of pressure, flow and max power limitation. The P/Q controls are also available with optional sequence module (LZQZR or PERS versions) that allow to operate the pump with minimum pressure in the circuit close to zero. Following communication interfaces are available for the digital PE(R)S execution, see section ‫:ݟ‬ • -PS: Serial • -BC: CANopen • -BP: PROFIBUS DP For technical characteristics and features of the PVPC pumps, see table A160. MODEL CODE Additional suffix for double pumps X2E = with a fixed displacement pump type PFE (see tab. A005) Series number Type of control (see section ‫ ݝ‬and ‫:)ݞ‬ CZ = proportional pressure compensator LQZ = proportional flow control (load sensing) LZQZ = proportional pressure & flow control (load sensing) LZQZR = as LZQZ plus sequence module PES = closed loop integral digital P/Q controller PERS = as PES plus sequence module Options, for CZ, LQZ, LZQZ, LZQZR see sections ‫:ݙ‬ 18 = optional coil for low current drivers Electronics options for PES and PE(R)S see sections ‫ ݚ‬and ‫:ݝ‬ I = current reference input and monitor output signals (4 ÷ 20 mA) C =current feedback input signal (4÷20 mA) for remote pressure transducer X =with integral pressure transducer (only for PERS) S =with two on-off inputs for multiple pressure PID selection (PS execution) or double power supply (BC and BP execution) Communication interface, only for PES and PERS versions PS = Serial BP = PROFIBUS DP BC = CANopen Size: 3 = for displacement 029 4 = for displacement 046 5 = for displacement 073 and 090 Max displacement: 029 = 29 cm3/rev /* Seals material: omit for NBR (mineral oil & water glycol) PE = FPM See notes in section ‫ݘ‬ Variable displacement axial piston pump Direction of rotation (viewed at the shaft end) D = clockwise S = counterclockwise Type of PFE (for double pumps), see tab. A005 Pressure setting (only for PERS): 200 = 200 bar 1) pumps with ISO 3019/2 mounting flange and shaft (option /M) are available on request OPERATING CHARACTERISTICS Pump model Displacement Max working pressure / Peak pressure [bar] Min/Max inlet pressure Max pressure on drain port Power consumption at 1450 rpm and at [kW] maximum pressure and displacement External load position Max torque on the first shaft Max permissible load on drive shaft Speed rating Fax = axial load Frad = radial load Notes: For speeds over 1800 rpm the inlet port must be under oil level with adequate pipes. Maximum pressure for all models with water glycol fluid is 160 bar, with option /PE is 190 bar. Max speed with options /PE and water glycol fluid is 2000/1900/1600/1500 rpm respectively for the four sizes. A170

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PVPC pumps-2

MAIN CHARACTERISTICS OF VARIABLE DISPLACEMENT AXIAL PISTON PUMP TYPE PVPC Installation position Ambient temperature Any position. The drain port must be on the top of the pump. Drain line must be separated and unrestricted to the reservoir and extended below the oil level as far from the inlet as possible. Suggested maximum line lenght is 3 m. from -20°C to +70°C for versions with separated electronics / from -20°C to + 60°C for versions PES/PERS Fluid Recommended viscosity Fluid contamination class Fluid temperature Power supply for pressure transducer (PES, PERS) Hydraulic oil as per DIN 51524...535;...

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PVPC pumps-3

ELECTROHYDRAULIC CONTROLS Hysteresis and pressure increase: max 4 bar Proportional pressure compensator Flow [l/min] The pumps displacement, and thus the flow, remains constant as far the pressure in the circuit reaches the value set on the proportional pilot valve ቢ, then the flow is reduced to maintain the circuit pressure to the value set by the electronic reference signal to the proportional valve. In this conditions the pressure in the circuit can be continuosly modulated by means of the reference signal. Proportional pressure setting range: see below pressure control diagram. Compensator...

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PVPC pumps-4

P/Q DIGITAL CONTROLLER Pressure transducer not included Digital P/Q controller integrates the alternate pressure and flow regulation with the electronic max power limitation. A remote pressure transducer must be installed on the system and its feedback has to be interfaced to the pump digital driver. Flow control is active when the actual system pressure is lower than the pressure reference input signal: the pump flow is regulated according to the flow reference input. Pressure control is activated when the actual pressure grows up to the pressure reference input signal: the pump flow is then...

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PVPC pumps-5

ELECTRONIC CONNECTIONS - Standard, Standard with /X and /C options PIN TECHNICAL SPECIFICATIONS Power supply 24 VDC for pilot valve’s solenoid power stage Input - power supply Power supply 0 VDC for pilot valve’s solenoid power stage Driver status: Fault (0VDC) or normal working (24 VDC) Output - on/off signal signal zero for MONITOR signals (pin 6,8) and INPUT+ signals (pin 5,7) Flow reference: ±10 VDC maximum range (4 ÷ 20 mA for /I option) Input - analog signal Flow monitor: ±10 VDC maximum range (4 ÷ 20 mA for /I option) Output - analog signal Pressure reference: ±10 VDC maximum range (4...

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PVPC pumps-6

DIMENSIONS OF PVPC PUMPS VERSION CZ VERSION LZQZ VERSION LZQZR VERSION PERS VERSION PERS/X (dotted line) Pressure transducer (PERS/X) G¼" 2 ቢ = Regulation screw for max displacement. Adjustable range 50% to 100% of max displacement (not available for versions PES, PERS and PERS/X). In case of double pump the regulation screw is not always available, please contact our technical office. Drawing shows pumps with clockwise rotation (option D): pumps with counterclockwise rotation (option S) will have inlet and outlet ports inverted and consequently also the position of the control devices. Pump...

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